Product Material: A380 Product Size (LxWxH): 443.97X469.89X243.6 Product Industry: Casino industry ( used for casino machine of bill and ticket entry part) Qty Of Cavity: 1*1 Qty Of Slider: 2 Mold Type: 2-Plate mold Machine Tons: 1650T Mold Size (mm): 1180X1050X871 Lead Time: 40 days ALUMINUM DIE CASTING MOLDS PROJECT CASES PRODUCT PARAMETERS Product Material: A380 Product Size (LxWxH): 443.97X469.89X243.6 Product Industry: Casino industry ( used for casino machine of bill and ticket entry part) Qty Of Cavity: 1*1 Qty Of Slider: 2 Mold Type: 2-Plate mold Machine Tons: 1650T Mold Size (mm): 1180X1050X871 Lead Time: 40 days

SHENZHEN CAMEL DIE LIMITED'S core businesses are Die casting mold development & manufacturing, Product structure optimization, and Small-batch mass production of die-casting parts. The Chamber of Commerce and Municipal Government Office in Shenzhen Jointly Visited Member Units Authors, Wang Yanjun 23/03/2021 The Executive Chairman, Wang Yanjun and Secretary-General of Shenzhen Xingtai Chamber of Commerce, Wang Rui, Vice-Chairman, and Wang Xianliang, Deputy Director of the Investment Promotion Office of Xingtai Municipal People’s Government in Shenzhen, jointly visited Vice-Chairman Tian Shimin'S company-Shenzhen CAMEL DIE LTD on the afternoon of March 22. SHENZHEN CAMEL DIE LTD is headquartered near Tian'an Digital City in Longgang District, Shenzhen City. It was established in June 2009. The company initially focused on precision mold engineering services and overseas sales for automobiles and white goods and expanded to the current R&D and manufacturing of plastic molds. Four core businesses are Plastic mold development & manufacturing, Die casting mold development & manufacturing, Product structure optimization, and Small-batch mass production of plastic parts & die-casting parts. After 11 years of experience accumulation and improvement, it has now developed into three domestic branches, two South China factories, two overseas after-sales service points, and multiple overseas technical service cooperation points, integrating R&D, production, and holding industry quality systems of mold manufacturing and product production enterprise integrating certification and after-sales technical support. The main service industries include aviation, automobiles, white goods, agricultural irrigation, lighting, and security. The main service customers are the first-class parts suppliers of world-renowned brands, such as General Motors, Chrysler, General Electric, British Lotus, London Taxi, Bentley, Tier 1 supplier of Boeing aircraft seats, and Whirlpool. CAMELer takes "respect, efficiency, and self-examination" as its core value, and continues to standardize the triangular win-win relationship with customers, employees, and partners. In innovative design concepts, cutting-edge manufacturing technology research and development, scientific management system, and other aspects, make unremitting efforts to form a global industry standard and go all out for the Chinese manufacturing industry to go global. -End- [Reprinted from Toutiao Read the original text] CAMEL IS A PROFESSIONAL DIE CASTING MOLDS MANUFACTURER BASED IN CHINA, OUR DESIGN TEAM WITHIN MORE THAN 12 YEARS OF DESIGNING AND MAKING STABLE ALUMINUM ALLOY HIGH-PRESSURE DIE CASTING TOOL AND DIE EXPERIENCE. PLEASE CONTACT US IF YOU HAVE ANY ALUMINUM DIE CASTING DIES PROBLEMS IN ALL INDUSTRIES!

The examples of die casting molds from CAMEL in the Automotive, Medical, Mechanical, and Aerospace industries. DIE CASTING MOLD CASES AUTOMOTIVE INDUSTRIAL Product Material: AL380 Product Size (LxWxH): 173.68x175.17x54.32mm Product Size (LxWxH): 173.67x175.74x55.62mm Product Industry: Auto industry ( used for Top cover of auto air conditioning compressor) SALES HOTLINE： CHINA TEL: +86 (0)755 8344 0917 The U.S. TEL: +1 615 968 3002 READ MORE→ AEROSPACE INDUSTRY Product Material: AZ91D Product Size (LxWxH): 91x91x7mm Qty Of Cavity: 4 Qty Of Slider: 0 Mold Type: 2-Plate mold Machine Tons: 600Ton Mold Size (mm): 750 x 620 x 533 Lead Time: 28 days READ MORE→

On this page, you will learn about the difference between die casting and permanent mold casting, and the advantages of each. Or Compare die casting and permanent mold casting. Die Casting vs Permanent Mold Casting The main methods of producing aluminum parts are sand casting, permanent casting, and die casting. Among them, die casting and permanent mold are often confused. Die casting vs permanent mold casting Die casting and permanent mold casting use steel molds to form a cavity that contains molten aluminum during cooling. this process is different from the sand mold & sand technology process where a new cavity is formed in the sand mold every cycle. Mold abrasive coating protects the steel from molten metal. Compared with gravity casting permanent, when using die casting, metal is pressed into the mold cavity under pressure. This makes it very similar to plastic injection molding. Once the metal solidifies, the mold and removal the mold will open. The major difference between the two steel dies techniques is how the metal gets into the tooling. In the permanent mold, the metal flows into the cavity from the reservoir. A gate controls the flow speed to reduce turbulence. Usually, the mold is designed to fill the riser from the bottom of the side so that the riser is at the highest point. After filling, the metal is given time to freeze before the mold is opened and the part removed. Features such as internal galleries are created by placing inserts into the mold before it is closed. Free Quote & Part Analysis → Die casting advantages Excellent casting surface finish, more than 125 microinches. It may require little or no secondary processing and finishing. Very tight geometric tolerances can be maintained, including thin walls. Compared with permanent mold, parts to parts processing speed is faster, which helps reduce the unit cost of long-term operation. Equipment usually requires less floor space. Die casting molds are often less expensive than permanent casting molds, but the process can produce more precise parts with thinner walls and smoother surfaces. Common casting metals are aluminum, magnesium, and zinc alloys. Permanent mold casting advantages Permanent mold casting is usually lower than the required complexity of the mold, so the price is cheap. Surface finish is typically in the range of 125 to 300 microinches, which means that most secondary processing is required. The most common process uses gravity to fill the mold, however, gas pressure or a vacuum is also used. Picture from Wikipedia link contact

CAMEL DIE Team(Photo & Details) SHENZHEN CAMEL DIE LIMITED MANAGEMENT TEAM Chief Executive Officer Simon Rain is one of CAMEL's founders, has 20 years of experience in the mold industry, specializing in mold designing, project management, and factory management. Name: Simon Rain Email: simon@cameldie.com Phone: +86 18923766315 Managing Director One of the founders of CAMEL DIE has 13 years of marketing development, customer service, and company management experience Welcome to contact with me about any of strategic cooperation. Or any complaints about the quality and service of our product. Name: Leo S.Tian Email: leo@cameldie.com Phone: +86 18948310091 Chief Financial Officer Participate in formulating the company's medium and long-term development strategy and annual work plan, 10 years of finance experience; It is my pleasure to join CAMEL in 2019. Name: Copper Email: sales@cameldie.com Phone: +86-755-83440917 Project Manager Ten years ago, I joined CAMEL as a mold designer, and now I am a project manager after managing many different famous projects from North America and West Europe. My next goal is to have a project management system be more intelligent and effective continuously, reduce the error rate and speed up manufacturing. Name: Hedy Email: sales@cameldie.com Phone: +86-755-83440917 Engineer Manager In August of 2016, I joined CAMEL Die Limited as the design leader for die-casting molds, mainly responsible for the die casting mold quotations, project development, mold design, personnel management, after-sales service, corporate design standard drafting, document management, etc. Name: Mankiw. Xu Email: sales@cameldie.com Phone: +86-755-83440917 Overseas Manager Originally from Canada, having travelled extensively and gaiend invaluable experience in business development and sales. In the die casting mold indsutry for 10 years, working with our HQ in China. Based out of Nashville, TN for convenient travel and communcation with our current and prospective customers. Name: Chris Furlong Email: sales@cameldie.com Phone: +1 615 968 3002

We will introduce each step in detail. It was divided into three web pages to share and now introduces steps 1-3 of die casting mold design on this page. Steps Of Die Casting Die(HPDC Mold) Design Die casting mold design, We often said as the design of die casting dies or die casting die design. Also, Which be called die casting mould design in some countries. The basic steps are summarized as follows: 1. Understand and determine the task 2. Design preparation 3. Select the parting surface and die casting system 4. Choose the die casting equipment 5. Determine the appropriate mold structure and draw the mold assembly sketch * 6. Calculation and verification of relevant parameters * 7. Draw the die casting mold pattern * 8. Proofreading and review * 9. Organize and archive design materials We will introduce each step in detail. It was divided into three web pages to share and now introduces steps 1-3 of die casting mold design on this page. STEPS OF DIE CASTING DIE(HPDC MOLD)DESIGN I 1. Understand and determine the task 1 The task book of die-casting parts is usually given by the part designer, providing a formal part drawing after review and signing, and explaining the grades and performance requirements of the die-casting alloy materials, the use requirements or technical requirements of the die-casting parts, the production quantity and the delivery of the die-casting parts Delivery period, etc. The mold design task book is generally proposed by the die-casting parts technician according to the task book of the die-casting part, and the mold designer uses the die-casting part-task book and the mold design task book as the basis to design the mold. 2. Design preparation 2 1) Collect relevant information Collect and sort relevant parts design, die-casting process, die-casting equipment, mechanical processing, and special processing materials for use in mold design. Understand the melting of die-casting raw materials and die-casting process parameters. Digest the process data, analyze whether the die casting method, equipment model, material specification, mold structure type, and other requirements proposed in the process task book are appropriate, whether the die casting equipment of the die casting production unit, the processing capacity and equipment conditions of the die processing unit can be implemented. Die-casting materials should meet the strength requirements of die-casting parts and have good fluidity, uniformity, isotropy, and shrinkage. According to the purpose of die-casting parts, die-casting materials should meet the requirements of electroplating metal conditions, decorative properties, necessary mechanical properties, or weldability. 2) Structural analysis of die castings Digest the drawings of die-casting parts, understand the purpose of the parts, and analyze the technical requirements of die-casting parts such as manufacturability and dimensional accuracy. For example, what are the requirements for die-casting parts in terms of appearance and performance, whether the geometric structure of die-casting parts, slope inserts, etc. are reasonable, the allowable degree of die-casting defects such as flow marks, shrinkage holes, and porosity, whether there is a coating, Electroplating, machining, etc? Select the dimension with the highest dimensional accuracy of die-casting parts for analysis, and see if the estimated die-casting tolerance is lower than that of die-casting parts, and whether die-casting parts can be die-casted. Specifically including (1) Under the condition of satisfying the structural strength of die castings, a thin-walled structure should be adopted. This not only reduces the weight of die casting but also reduces the thermal load of the mold. The wall thickness of die castings should be uniform, avoid hot spots, reduce local heat concentration, and reduce thermal fatigue of mold materials. (2) All corners of die-casting parts should have appropriate casting fillets to avoid the formation of edges and corners in the corresponding parts of the mold, resulting in cracks and corners. (3) Narrow and deep cavities should be avoided as far as possible on die castings, so as not to cause sharp splits in the corresponding parts of the mold, which will deteriorate the heat sink and cause fractures. When the die castings have smaller size round holes, they can only be on the surface of the casting. Press the punching hole position of the sample, and then post-process the die-casting part. 3. Select the parting surface and die casting system 3 According to the basic principles of selecting the parting surface, the position of the parting surface is reasonably selected, and the number and distribution of the cavity are determined according to the structural characteristics of the die-casting part, and the form of the gating system is selected reasonably so that the die-casting part has the best die-casting forming conditions and the longest The mold life and the best mold machining performance. Link to: STEPS OF DIE CASTING DIE(HPDC MOLD)DESIGN II Link to: STEPS OF DIE CASTING DIE(HPDC MOLD)DESIGN III contact

CAMEL offers specialized die casting mold development and manufacturing for aluminum, Zamak, magnesium, and trim die in all industries. View Our Gallery of Excellence All Designed to Enhance Your Production Efficiency and Quality. Explore Our Gallery: Discover Precision Die-Casting Molds, Trial Production Cases, and Triming die and CNC Fixtures. Die-Casting Molds we bring proven expertise to meet your die-casting mold needs，With over 60% of our molds serving the automotive and machinery industries, and extensive experience in outdoor lighting, telecom, and Office Furniture. Trial Production Cases Our trial production services ensure your molds are production-ready , optimizing processes and performance so you can transition to mass production seamlessly and efficiently. Triming die and CNC Fixtures Beyond molds, we provide essential production tools like trimming dies, CNC fixtures, and inspection jigs, ensuring comprehensive support for your die-casting operations Your One-Stop Solution for Seamless Die-Casting Operations – From Precision Die-Casting Molds to Trial Production Cases and Essential Production Tools, we’re ready to serve you with proven expertise. Contact us today for all your die-casting needs! BLOG Die casting companies What is die casting What is die casting mold HPDC VS LPDC die casting What is Aluminum die casting mold High-pressure Zinc alloy die casting molds What is high-pressure Magnesium die casting mold Steps of die casting mold(HPDC mold)design Failure mode and analysis of die-casting dies How to extend the life of die casting tool contact us

Product Parameters Product Material: AL380 Product Size ( L*W*H ): 173.68*175.17*54.32mm Product Size ( L*W*H ): 173.68*175.74*55.62mm Product Industry: Auto industry ( used for the top cover of auto air conditioning compressor ) ALUMINUM DIE CASTING MOLD FOR VOLKSWAGEN In recent years, the types of die casting products in China have been diversified, including parts for automobiles, motorcycles, communications, home appliances, hardware products, power tools, IT, lighting, escalator steps, toy lights, etc. Automobiles and motorcycles accounted for 542,700 tons of die castings in China, accounting for 62.8% for hardware toys, 138,200 tons accounting for 16% the electronics industry, 101,900 tons accounting for 11.8%; and 81,400 tons accounting for 9.4% of other fields. During the "Eleventh Five-Year Plan" period, through measures such as increasing investment in scientific research, eliminating outdated production capacity, and advancing mergers and reorganizations, the effect of optimization and upgrading of the foundry industry structure was obvious, and the industrial concentration increased, and a batch of the top 100 companies with advanced technology, management and quality emerged. In 2014, the national output of die-casting parts was 3.0642 million tons. In 2015, the total output of die-casting parts nationwide was about 3.7 million tons, which is still maintaining a steady growth compared with 2014. Among the existing die-casting enterprises in China, the annual growth rate of die-casting production has remained above 20%, and aluminum alloy die-castings account for more than 3/4 of all die-casting production. Due to the internal optimization and upgrading of the automotive industry in recent years, aluminum alloy castings are gradually replacing gray iron castings, which continuously stimulates the growth of demand for aluminum alloy die castings. Driven by the trend of lightweight automobiles, the global aluminum alloy die casting market has seen huge demand. In the 21st century, China’s magnesium industry has developed rapidly and has become the world's largest magnesium producer and exporter. Whether it is mobile phones, computer shells, car steering wheels, gearbox housings, central control brackets, seats, and aerospace materials, magnesium and magnesium alloy products have quickly entered people’s lives and become the most valuable applications for development and one of the prospective emerging applications of non-ferrous metals. Product Parameters Product Material: AL380 Product Size ( L*W*H ): 173.68*175.17*54.32mm Product Size ( L*W*H ): 173.68*175.74*55.62mm Product Industry: Auto industry ( used for top cover of auto air conditioning compressor ) In the research and development of die casting technology, the deepening of aluminum alloy die casting will still be a main direction of die casting technology development. The first part is to promote the application of new high-strength, high-wear resistance die-casting alloys, to study colorable die-casting alloys and new die-casting alloys used in castings with special safety requirements; the second is to develop die-casting with stable performance and easy-to-control composition Aluminum alloy; The third is to simplify the alloy composition and reduce the alloy grades to provide a basis for realizing green production; the fourth is to develop and apply more die-cast aluminum alloy auto parts. The following is a project we made for Volkswagen in 2013, Which is called “Front Project.” From that time until now, we have been providing services to world-renowned auto companies and have been recognized by various customers as a top supplier. MORE CASES→

Metal die casting processes are generally used in aluminum, magnesium, zinc, or several metals alloys, However, the composition of the alloy used may vary, depending on the specifications and product requirements of individual customers. Custom Die Casting In China Customized Die Casting Die Casting using a mold or a reusable competitive cost mass production manufacturing process is complicated metal parts. This process is highly automated devices; it involves four key elements: metal raw material, the furnace, the mold, and die casting machines. Metal die casting processes are generally used in aluminum, magnesium, brass, copper, zinc, or several metal alloys. However, the composition of the alloy used may vary, depending on the specifications and product requirements of individual customers. In the production process, The metal melts in a hot chamber or a cold chamber. Cold chamber furnaces refractory metal such as aluminum, and the hot chamber furnaces low-melting metal such as zinc or a metal alloy. Once the metal in a liquid state, the die casting machines will be forced into a mold, and then rapidly cooled and solidified into the desired shape. The die casting process is almost automated, so labor costs are low. However, the high-costed complexity of using the steel die and the die casting tools require mass production in order to a relatively low cost per unit. Free Quote & Part Analysis → Die Casting Metals And Alloys The die casting process usually uses aluminum alloys, magnesium alloys, and zinc alloys. The choice of a particular alloy depends on the physical properties and design features required for the final casting. Quality such as density, corrosion resistance, melting point, and strength may be decisive factors along with cost factors. Aluminum Magnesium Zamak alloy Cooper Each metal used has specific properties, in certain cases, it may prove advantageous. For example, aluminum alloys generally have the advantages of lightweight and corrosion resistance. In contrast, the copper alloy generally higher cost but has excellent electrical conductivity. The required part design features may also greatly influence the choice of materials used for die-casting parts. Certain metal alloys (e.g. Zn) exhibit a high degree of ductility for parts having better surface finish and a thin, these alloys could be a good choice. Zamak is an acronym of the German names for the metals of which the alloys are composed: Zink (Zinc ), Aluminum , Magnesium and Kupfer (Copper ). The most common zamak alloy is zamak 3. Besides that, zamak 2, zamak 5 and zamak 7 are also commercially used. These alloys are most commonly die casting. -Copyright Wikipedia The choice of material also affects the processing possibilities. Aluminum alloys with much higher melting points require cold-chamber die casting machines, While zinc and other alloys melt at low temperatures using hot-chamber die casting machines. contact

Aluminum die casting mold manufacture of (HPDC) high pressure die casting molds, Commonly used alloys metals: ADC12, A380/ADC10, A360, etc. What is HPDC - Aluminum Alloy Die Casting Molds Aluminum alloy die castings can be used in a wide range of industries. Like: Motors, water pumps, electrical appliances, lamps, automobile and motorcycle accessories, electronics, home appliances, and some communication industries, machinery industries, etc. Some high-performance, high-precision, high-quality aluminum alloy products with high toughness are also used in large aircraft, ships, etc. In relatively demanding industries. They mainly used still in the parts of some equipment. Aluminum die parts have thermal conductivity, electrical conductivity, good cutting performance, small linear shrinkage, so it has good filling performance, low density, high strength, and its tensile strength to density ratio is 9-15. It works at high or low temperatures. At the same time, it also maintains good mechanical properties and has good corrosion resistance and oxidation resistance. Commonly used aluminum die casting alloys metals grades: ADC12，A380/ADC10，A360 etc. The Main Physical of Aluminum Alloys As Below: ● ADC12 has good fluidity, is easy to casting, and has relatively balanced properties; it is the most versatile die-cast aluminum alloy and is often used for parts with low-performance requirements such as auto parts, communication cavities, power tools accessories, and medical equipment. ● A380/ADC10 has good fluidity, is easy to casting, has a higher silicon content, and is better than ADC12 in mechanical properties and high-temperature resistance; it is mostly used in engine brackets, gearbox housings, valve bodies, etc. ● A360 has good forming performance, corrosion resistance, fatigue strength, and medium static strength; it is mostly used in instrument housings, street lamp brackets, etc. The aluminum die casting parts can reach a tolerance : Standard: +/- 0.010 inch per 1 inch — then +/- 0.001 inch for each additional inch Precision: +/- 0.002 inch per 1 inch — then +/- 0.001 inch for each additional inch Aluminum alloy die casting mold life: around 100,000- 300,000 shots for a die casting die life depend upon the part/tool design and the Tool steels used. Commonly Mold Steels Used: H-13, H-13, ESR, Assab 8407, Bohler W302, and Assab 8418. etc. CAMEL used Die casting machines for mold trials ranging from 280 tons to 3000 tons.( 280T, 350T, 500T, 800T, 1250T,1650T, 3000T), Our capability from tooling design to build dies about 12-15 sets of big die casting dies per month. As of 2020 business data, There are over 60% of die tool projects for aluminum alloy die casting molds in CAMEL. CAMEL is a company specializing in high-pressure die-casting molds (HPDC), and currently has 12 years of experience in the mold industry. The main products include aluminum alloy die-casting molds, zinc alloy die-casting molds, and magnesium alloy die-casting molds. From tools design & build to die casting parts pre & mass production, meanwhile including surface treatments service based on customers’ requirement, such as Plating chrome, Plating Tarnish, UV Coating, Powder coating, Painting, Anodizing, Blacking, Impregnating, etc. We are ISO 9001:2015 and IATF 16949:2016 certificated company. Capabilities: Currently, We occupy 54,000 square feet with a workshop plant located at Huizhou City, And another plant 49,000 square feet workshop plant located at Dongguan City, China. Quantities of Major Machines： 15 sets of CNC Machining Centers 5 sets of EDM Machining 2 sets of Wire cutting 2 sets of CMM 2 sets of Projector 2 sets of Spot machine Take care of all projects according to the mold projects management system. DFM (2 days) Moldflow Analysis (24 Hours) Mold Design (2-3 days) Weekly Tooling Schedule Mold Trial Mold Shipment Die Casting Molds We Build: Trimming Die High-Pressure Zinc Alloy Die Casting Mold High-Pressure Aluminum Alloy Die Casting Mold High-Pressure Magnesium Alloy Die Casting Mold Free Quote & Part Analysis → contact

​Product Material: AL380 Product Size (LxWxH): 173.68x175.17x54.32mm Product Size (LxWxH): 173.67x175.74x55.62mm Product Industry: Auto industry(used for Top cover of auto air conditioning compressor) Qty Of Cavity: 2+2 Qty Of Slider: 0 Mold Type: 2-Plate mold Machine Tons: 550Ton Mold Size (mm): 880x720x470 Lead Time: 32 days ALUMINUM DIE CASTING MOLD PROCESS PRODUCT PARAMETERS Product Material: AL380 Product Size (LxWxH): 173.68x175.17x54.32mm Product Size (LxWxH): 173.67x175.74x55.62mm Product Industry: Auto industry(used for Top cover of auto air conditioning compressor) Qty Of Cavity: 2+2 Qty Of Slider: 0 Mold Type: 2-Plate mold Machine Tons: 550Ton Mold Size (mm): 880x720x470 Lead Time: 32 days

Mold Components of a die casting mold, CAMEL is a professional die casting mold manufacturer based in China, has a design team with more than 10 years of mold industrial experience. Mold Components of a die casting mold In order to give you a better understanding of the various die words, we have made the following two pictures to give you a better understanding of the relationship between the various die components: Socket head cap screw(HSHCS) Shot sleeve Retaining insert Guide bushing Clamping slot A plate Cavity Guide pin Runner plate Core Heel block Runner Die casting part Ejector retainer plate Ejector plate Ejector pin Overflow Venting passage Vent insert Return pin Safety lock B plate Ejector pin Rails / ejector housing Water connector Support pillar