Stable, Like a CAMEL
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- CAMEL Factory | cameldie.com
In-house development and manufacture of HPDC molds, such as aluminum/zinc/magnesium alloy die casting molds and trim die. Discover Our Full-Capability Facilities Delivering High-Quality, Stable Die-Casting Molds for Your Success. Explore Our Comprehensive Facilities: Engineering, Mold Manufacturing, Trial production, Quality linspection, and Team Excellence. Engineering Department Our Engineering Department combines deep expertise with clear communication to fully understand your needs, ensuring smooth technical collaboration and a high first-trial success rate. Mold Manufacturing Workshop Mold Manufacturing Workshop Our Mold Manufacturing Workshop features a clean, modern environment with advanced equipment, ensuring precision machining, operator safety, and consistent high-quality molds for your projects. Trial Production & Mold Testing Department Our Trial Production & Mold Testing Department ensures a seamless transition to mass production by verifying mold performance and processes with state-of-the-art equipment, minimizing risks and accelerating your time-to-market. Quality Inspection Department Our Quality Inspection Department ensures every mold and part meets the highest standards with advanced tools and rigorous checks, delivering reliability and confidence for your production. CMM for Mold Workshop Material Analysis Instrument 3D scan for die casting part X-ray from Shenzhen Camel Die CMM for Trial Production Friction Stir Welding Machine Our Team in Action Our dedicated team combines expertise and collaboration to deliver innovative solutions, ensuring your projects are in skilled hands every step of the way. workshop office area equipment Die casting companies What is die casting What is die casting mold HPDC VS LPDC die casting What is Aluminum die casting mold High-pressure Zinc alloy die casting molds What is high-pressure Magnesium die casting mold Steps of die casting mold(HPDC mold)design Failure mode and analysis of die-casting dies How to extend the life of die casting tool BLOG Ready to experience precision, reliability, and expertise? Contact us to discuss how we can bring your die-casting projects to life! contact us
- Aerospace Industry Airplant Seat | cameldie.com
How long does it take to turn ideas into reality and drawings into real products? Generally, different industries have different production cycles. For the die casting mold industry, the processing volume is determined according to the size and structure complexity of the parts. FLOW PATH How long does it take to turn ideas into reality and drawings into real products? Generally, different industries have different production cycles. For the die casting mold industry, the processing volume is determined according to the size and structure complexity of the parts. CAMEL DIE got a set of a die-casting mold project from one of our American customers in May of 2020. This die-casting part is a metal gasket used on aircraft seats. Due to the product design updates and change in the number of cavities from 2 cavities to 4 cavities we provided the updated quotation within 24 hours with all related details such as the mold base, tool action (slider requirement), cavities, estimated casting machine size for the first trial, estimated die casting mold size(mm), estimated mold life, design confirmation timing, steel cutting to T1 (weeks), mold cost and freight cost. etc. CAMEL is committed to improving our response speed. Serving our customers and fulfilling their requirements is our standard. When our client wanted to proceed to start this project however, they needed to expedite the lead time to 5 weeks instead of the 8 weeks we had originally quoted. Had this requirement not been met, we would have stood to lose the order. After strong communication with our team of experts and the detailed evaluation of this project, we determined that it could be completed in advance within the required time. To support long-term cooperation with our customer, we proceeded with the designing in advance before we got the order. This saved us one week of lead time, and we were thus able to adjust the processing schedule accordingly. With our strong motivation to go above and beyond our customer’s expectations to build quality molds we thrive on being flexible with lead time without cutting any corners. After we confirmed the completion of the required changes with our customer the order was promptly confirmed. Upon receiving the order confirmation, we immediately began to prepare for the die casting mold design and submitted the product analysis report in one working day. In the DFM report, all details were confirmed with our client, such as the parting line, injection pin, visible areas, inserts, split lines, ejection location, engraving & cavity, radii, machining & allowance, complete information of the die-casting machine, clamping slot, etc., as well as some suggestions about the parts. The mold flow analysis report was provided within 3 working days and the 3D mold drawing in 2 working days. Our teamwork cooperation and communication were smooth and efficient and because of that the design confirmation was completed in one week. During the mold building process, we strictly followed our project management system in order to ensure quality control. If there were any pending questions that required confirmation with our clients our team ensured that a prompt reply was provided with our suggestive solutions so that everything remained on schedule. Because of our teams’ strong work ethic and attention to detail the entire project went very smoothly and in fact we were able to finish the project one week in advance which our client was incredibly pleased with. During the mold building process, we made sure to keep our client up to date on every step and detail to ensure we were all on the same page. An example of this is that we submitted the tooling schedule and weekly report status with pictures of the mold process. After we finished the mold build and completed the T1 trial, we provided our client with the trial report with detailed photos of the mold and parts. We also provided the die casting machine parameter data. The FAI report was provided in 3 working days to ensure all measurements were in the correct tolerance . After inspection by our engineers, we confirmed that there were no issues with the samples and sent 5-10pcs to our customer for assembly inspection. The whole project went exceptionally smooth. As normal it took 7 days by express freight for our client to receive the samples. After inspection and measurement confirmation our client provided feedback to CAMEL If there were any updated suggestions. With detailed review and confirmation our client approved these samples after 2 weeks then informed us to arrange the mold shipment. We promptly proceeded with inspecting all mold components, assembling the mold, and running one more trial before shipment. CAMEL has more than 12 years of experience in the mold industry, and in order to support our customers well, we have also developed multiple after-sale partnerships in the customer's area, which can provide mold landing services and follow-up parts replacement services, as well as technical support if needed. Our aim is to make a good mold - stable like a CAMEL! READ MORE→
- About Us | SHENZHEN CAMEL DIE LIMITED
CAMEL was founded in 2009, With over 12 years of mold manufacturing and cooperation with many famous companies, like GE, Boeing, Whirlpool, Harman/Kardon, Parker Hannifin, Bentley, Lotus Cars(UK), Range Rover, Jaguar, Mercedes-Benz, BMW, BRP, Audi, Nissan, Honda from automotive, appliance, aerospace, etc. Our Corporate Culture Stable as a Camel—just like we always say. PHILOSOPHY Customer-Centric: We always prioritize our customers' needs, providing the most suitable solutions through professional analysis. Our Mission and Values Innovation and Dignity: We continuously drive technological innovation while enhancing our employees' working environment and dignity, transforming the industry's status quo. Proactive and Ambitious: We encourage our employees to face challenges head-on, constantly improve, and bravely accept new challenges. Respect and Collaboration: We foster a work atmosphere based on mutual respect, promoting team collaboration and supply chain harmony. Passionate Service: We serve every customer and partner with a passionate attitude, creating a friendly and open company image. Corporate Video Hub Engineering Department Mold Manufacturing Workshop Trial Production & Mold Testing Department Robotic Electrode Manufacturing Cell Robotic Electrode CMM Cell Our Team
- Die Casting Mold Manufacturer | Mold Making
CAMEL provides high-quality die casting mold design, stable mold development, and mold production export from China to North America & Europe. One of the worldwide leading mold manufacturers specializing in high pressure die casting (HPDC) mold build in-house. 12 Years Of Die Casting Mold Export Experience. One-Stop Manufacturer: Development, Machining, Assembly, and Trial Mold In-House. 24/7 Hours Online Service, 9 After-service Sites In Europe & U.S. ISO 9001:2015 and IATF 16949:2016 Certified Company ABOUT US SHENZHEN CAMEL DIE LIMITED provides high-quality die casting mold design, stable mold development, and mold production export from China to North America & Europe. One of the worldwide leading mold manufacturers specializing in high pressure die casting (HPDC) mold build in-house. Currently, our factory has 15 sets of CNC machines and the primary material covers aluminum alloy, zinc alloy, and magnesium alloy. In addition, one-stop manufacturing service for all industrial applications, such as automotive, telecom equipment, electrical appliances, mechanical, motorcycle accessories, lighting, home appliances, medical instruments, aerospace, and machinery industries, etc. We are an ISO 9001:2015 and IATF 16949:2016 Certified Company. Free Quote & Part Analysis → MOLD PRODUCTS CAMEL used die casting machines for mold trial ranging from 280 tons to 3000 tons( 280T, 350T, 500T, 800T, 1250T,1650T, 3000T), Our capability from tooling design to build dies about 12-15 sets of big die casting dies per month. Our core business includes aluminum alloy die casting mold, magnesium alloy die casting dies, zinc alloy die casting tool, and trim die for Automotive, Telecom equipment, Mechanical, Electrical, Lighting, Furniture, Medical instruments,etc. Aluminum Die Casting Mold Aluminum Die Casting Tool Magnesium Die Casting Mold Trim Die Aluminum Alloy Die Casting Molds Zinc Die Casting Mold Aluminum HPDC Mold HPDC Aluminum Alloy Mold Zinc Die Casting Part Zinc Die Casting Part Magnesium Die Casting Part Aluminum Die Casting Part Aluminum Die Casting Part Aluminum Die Casting Part Aluminum Die Casting Part Aluminum Die Casting Part Free Quote & Part Analysis → OUR ADVANTAGE We offer you fast, affordable, reliable service while also providing your company with first-rate quality products. We understand that our customers need both quality and service to manufacture their top-quality products. With this understood, we will exceed our customers' expectations at a fantastic price. If you have any problems with die casting mold, feel free and contact us, 24-7 hours online! Submit Thank you! We will contact you sooner. Communication: 24 Hours Online Service ( China/USA teams) Customer Service Team Works From Shenzhen, China, and Nashville, TN Professional Service: Working In The Mold Industry For More Than 12 Years Management: With Rich Experience From Designing, Processing, Mold trials, and Shipment Mature Project Management System Reduce Cost Short Lead time: On-Time Delivery Rate At 97.14% Efficient Trim Die Reduce Waste Materials Longer Lifespan: The Mold Life Of Aluminum Die Casting Molds Can Reach 200,000 Shots The Success Rate Of The First Test Can Be Up To 96% Effective: Quotes And DFM Will Be Provided Within 24 Hours The Mold 3D Drawings Are Provided Within 3 Days After Confirmation Of DFM Honor: Had Passed The ISO 9001:2015 and IATF 16949:2016 submit OUR FACTORY Our first factory, located in Dongguan city with 5,400 square meters supplies a capacity of around 300 sets per year. And the second factory, estimated in 2019 located in Huizhou city with 6,100 square meters to build about 240 sets of large molds per year. Essential equipment for die casting mold manufacture including CNC, EDM, WEDM, Fixtures, CMM, OMM, Die Spotting Machine, Oil Temperature Machine, and Mold Trial Machine. Workshop Of Die Casting Mold Factory CNC Machines Workshop CNC Machine 3# CNC Machine 5# Machine Operation Process Sling Area Manual Forklift Area & Trolley Area Metric Eye Blots Area Parts Placement Area CAMEL IS A PROFESSIONAL DIE CASTING MOLD MANUFACTURER AND SUPPLIER IN CHINA. OUR ENGINEER TEAM WITHIN MORE THAN 12 YEARS OF TOOL AND DIES DESIGNING EXPERIENCE! PLEASE CONTACT US IF YOU HAVE ANY ALUMINUM DIE CASTING MOLD PROBLEMS IN ANY INDUSTRY! contact
- Magnesium Die Casting Mold Design | cameldie.com
magnesium die casting molds show-3 MAGNESIUM DIE CASTING MOLD DESIGN PRODUCT PARAMETERS Product Material: AZ91D Product Size (LxWxH): 134x52x43mm Qty Of Cavity: 1Qty Of Slider: 1 Mold Type: 2-Plate mold Machine Tons: 300Ton Mold Size (mm): 450x350x470 Lead Time: 28 days
- Trimming Die | cameldie.com
CAMEL designs all support blocks, cutters, guide pins, and guide bushes separately for each cavity. The multi-cavity trimming die can be trimmed successfully the first time. TRIM DIE
- Our Advantage | cameldie.com
12-Step Design Process,Pre-Production Process Design and Verification,Extensive Industry Experience,make sure to deliver high-quality die-casting molds for seamless mass production We aim to create a long-term partnership that will be based on competence, reliability, and engagement with customers. 標題 1 標題 1 12-Step Design Process,Pre-Production Process Design and Verification,Extensive Industry Experience, make sure to deliver high-quality die-casting molds for seamless mass production Fixed Side Movable Side 12-Step Design Process: Ensuring a high first-trial success rate for your die-casting molds. We have developed a 12-step standardized design process for die-casting molds, ensuring a high success rate for the first mold trial . This process begins with understanding customer and part requirements and concludes with comprehensive simulation verification. Our systematic approach guarantees precision and reliability at every stage. Key Features of Our Design Process: Customized Design Parameters: We utilize a proprietary application to calculate die-casting mold design parameters. This tool, based on NADCA standards and our extensive experience, ensures uniformity and accuracy in every design. Comprehensive Simulation: From flow pattern analysis to final simulation, we leave no stone unturned to ensure optimal mold performance. Our 12-Step Design Process: 1. Understand the quality requirements of castings 2. Determine CNC fixture 3. Determine casting processing parameters 4. Calculate total gate cross-sectional area 5. PQ² Calculation 6. Determine flow pattern 7. Design gates and runners 8. Simulation analysis 9. Venting and overflows design 10. Cooling system design 11. Die structural design 12. Final simulation analysis Pre-Production Process Design & Verification: Guaranteeing a seamless transition to mass production. To ensure a smooth transition to mass production, we have established a dedicated Trial Production Department. This department is equipped with state-of-the-art machinery and inspection tools, enabling us to verify mold performance and production processes before delivery. Key Advantages of Our Pre-Production Services: In-House Trial Production: Equipped with 4 die-casting machines, 13 CNC post-processing machines, and advanced inspection equipment (including CMM, X-Ray, 3D scanning, and material analysis), we can conduct trial production to validate mold performance and process efficiency. Faster Time-to-Market: By identifying and resolving potential issues during the pre-production phase, we help customers achieve mass production in the shortest possible time. Urgent Production Support: For customers needing immediate product samples for end-user testing, we can produce urgently required parts, saving valuable time during mold transportation. Extensive Industry Experience: Delivering proven expertise to ensure your project’s success. With a proven track record of designing and manufacturing over 1,000 sets of molds across various industries, we bring unparalleled expertise to every project. Our experience spans a wide range of applications, including: Automotive Components: Precision molds for critical automotive parts. Communication Equipment: High-quality molds for telecom and networking devices. Outdoor Lighting: Durable molds for streetlights and outdoor fixtures. Office Furniture: Innovative molds for ergonomic and stylish furniture. Industrial Machinery and Appliances: Reliable molds for heavy-duty and consumer appliances. Why Choose Shenzhen CAMEL DIE? Proven Expertise: Our 12-step design process and advanced simulation tools ensure precision and reliability. Seamless Transition to Mass Production: Our pre-production capabilities minimize risks and accelerate time-to-market. Customer-Centric Approach: We prioritize your needs, offering tailored solutions and urgent production support when required. Extensive Industry Experience: With over 1,000 molds delivered across various sectors, we bring unmatched knowledge and expertise to your project. “Stable, Like a CAMEL” – Trust Shenzhen CAMEL DIE for your die-casting mold needs, where stability, precision, and efficiency are our promise. Our success is based on highly qualified and trained employees. Systematic development of skills helped us in building a strong, experienced, and innovative team. Continuous improvement of our knowledge ensures sustainable success.
- 9 Steps Of Die Casting Die(HPDC Mold) Design II | cameldie.com
This page Introduces steps 4-5 of die casting mold design on this page. Steps Of Die Casting Die(HPDC Mold) Design II Die casting mold design, We often said as design of die casting dies or die casting die design. Also, Which be called die casting mould design in some countries. The basic die casting die design steps are summarized as follows: 1. Understand and determine the task 2. Design preparation 3. Select the parting surface and die casting system 4. Choose the die casting equipment 5. Determine the appropriate mold structure and draw the mold assembly sketch * 6. Calculation and verification of relevant parameters * 7. Draw the die casting mold pattern * 8. Proofreading and review * 9. Organize and archive design materials Next, Introduces steps 4-5 of die casting mold design on this page. STEPS OF DIE CASTING DIE(HPDC MOLD) DESIGN II 4. Choose the die casting equipment 4 Dies design is carried out according to the type of die casting equipment, so it is necessary to be familiar with the performance, specifications, and characteristics of various die-casting equipment. For die casting machines, the following should be understood in terms of specifications: clamping force, pressure chamber capacity, injection pressure, mold opening stroke, mold opening force and ejection force, mold installation dimensions, ejection device and its size, die casting machine Gate displacement distance, gate sleeve positioning ring size, mold maximum, and minimum thickness, installation matching size, etc. According to the quality of the die casting and the total projected area of the die casting on the parting surface, the required clamping force is calculated, and the overall dimensions of the die are preliminarily estimated. Combined with the actual die casting machine situation of the die casting production unit, the die casting machine is initially selected. 5. Determine the appropriate mold structure and draw the mold assembly sketch * 5 The main content of this part includes (1) The form of the gating system and the overflow system, including the sprue, the runner, and the position, shape, and size of the inner gate, as well as the exhaust overflow method, etc. (2) The structure of the formed part (3) The demolding method of die castings, the method and sequence of mold opening, the selection and design of the ejection mechanism, etc. (4) The structure of the main parts and the ruler and the required installation cooperation relationship (5) Selection of mold base, combination design of supporting and connecting parts (6) Cooling and heating method and mold temperature adjustment system When determining the structure of the die-casting mold, the following conditions should be considered (1) Each structural element in the mold should have sufficient rigidity to withstand the clamping force and the back pressure during liquid metal filling without deformation. All parts in contact with molten metal should be heat-resistant die steel. (2) Try to prevent the molten metal from impacting or scouring the core from the front to avoid erosion at the inflow of the inner gate. When the above situation is unavoidable, the eroded part should be made into a block type so that it can be replaced frequently. It is also possible to use a larger internal gate section and maintain the thermal balance of the mold to improve the life of the mold. (3) Reasonably choose the combination of mold inserts to avoid sharp corners and sharp splits to meet the requirements of heat treatment. The push rod and core hole should keep a certain distance from the edge of the insert to avoid weakening the strength of the insert. The fragile parts of the mold should also consider the inlay structure for easy replacement. (4) After splicing at the forming part, it is easy to leave splicing marks on the die casting. The location of splicing marks should consider the aesthetics and performance of the die casting. (5) The size of the mold should correspond to the selected die-casting machine. Drawing a sketch of the mold structure can check the coordination relationship between the considered structures. For inexperienced designers, this sketch is used to solicit the opinions of mold manufacturing and mold operators so as to introduce their rich practical experience into the design. 6. Calculation and verification of relevant parameters * 6 (1) Calculate the working size of the formed part; (2) Calculate and verify the thickness of the side wall and bottom plate of the formed part cavity to determine the size of the template; (3) Calculate core-pulling force, core-pulling distance, mold-opening stroke required for core-pulling, and size of related core-pulling parts such as diagonal pins; (4) Check of push rod compression instability; (5) Calculate the temperature adjustment system parameters; (6) Checking the relevant parameters of the die casting machine Link to: STEPS OF DIE CASTING DIE(HPDC MOLD) DESIGN I Link to: STEPS OF DIE CASTING DIE(HPDC MOLD) DESIGN III contact
- Die Casting Mold Manufacturer | Mold Making
CAMEL provides high-quality die casting mold manufacturing export from China. Longer Lifespan HPDC mold design, development, machining, and mold production. In addition, Our mold-making factory specializes in full-service die casting for aluminum alloys, zinc, and magnesium. What is die casting What is die casting mold Steps Of Die Casting Die(HPDC Mold) Design Glossary of die casting terms List of die casting manufacturers How to choose steel for die casting mold How to Extend the Life of Die-casting Tools Failure Mode and Analysis Of Die-casting Dies How to choose a die casting machine How does cold-chamber machine work How does hot-chamber machine work HPDC vs LPDC die casting Die casting vs permanent mold casting SHENZHEN CAMEL DIE LIMITED provides high-quality die casting mold design, stable mold development, and mold production export from China to North America & Europe. One of the worldwide leading mold manufacturers specializing in high pressure die casting (HPDC) mold build in-house. Currently, our factory has 15 sets of CNC machines and the primary material covers aluminum alloy, zinc alloy, and magnesium alloy. In addition, one-stop manufacturing service for all industrial applications, such as automotive, telecom equipment, electrical appliances, mechanical, motorcycle accessories, lighting, home appliances, medical instruments, aerospace, and machinery industries, etc. We are also ISO 9001:2015 and IATF 16949:2016 certificate company. About our team Why choose us Communication: 24 Hours Online Service ( China/USA teams) Customer Service Team Works From Shenzhen, China, and Nashville, TN Professional Service: Working In The Mold Industry For More Than 12 Years Management: With Rich Experience From Designing, Processing, Mold trials, and Shipment Mature Project Management System Reduce Cost Short Lead time: On-Time Delivery Rate At 97.14% Efficient Trim Die Reduce Waste Materials Longer Lifespan: The Mold Life Of Aluminum Die Casting Molds Can Reach 200,000 Shots The Success Rate Of The First Test Can Be Up To 96% Effective: Quotes And DFM Will Be Provided Within 24 Hours The Mold 3D Drawings Are Provided Within 3 Days After Confirmation Of DFM Honor: Had Passed The ISO 9001:2015 and IATF 16949:2016 Free Quote & Part Analysis → CUSTOMIZED MOLD DISPLAY OF CAMEL 1. Aluminum Die Casting Molds The temperature of the aluminum alloy melt is usually around 1202~1292°F. The mold life should be focused on whether mold sticking and early dry cracking of the mold cavity occur. At present, General used steels included: 4Cr5MoSiV1 (H13), 4Cr5MoSiV (H11), 3Cr2W8V, and new steel grades Y10 and HM3. 2. Magnesium Die Casting Molds The melting point of magnesium alloy is 1202°F. Die casting has a good molding feature. The tensile strength of magnesium alloy castings is equivalent to that of aluminum alloy castings, generally up to 250Mpa, up to more than 600Mpa. Compared with aluminum alloy, magnesium alloy has lower hot melt, and its iron content is also very low. Therefore, the mold has a longer life. 3. Zinc Die Casting Molds The melting point of zinc alloy is 752~806°F, and the surface temperature of the zinc alloy die casting mold cavity will not exceed 752°F. The materials generally used to manufacture structural steels 40Cr, 30CrMnSi, 40CrMo, etc. Alloy mold steels 5CrNiMo, 5CrMnMo, 4Cr5MoSiV, 4Cr5MoSiV1, 3Cr2W8V, CrWMn, etc. 4. Trim Die Long tool life to reduce the setup time and waste materials. Mold trials ranging from 280 tons to 3000 tons( 280T, 350T, 500T, 800T, 1250T,1650T, 3000T), and 12-15 sets of big die casting dies per month. High Pressure Aluminum Alloy Die Casting Mold Case: Product Parameters Product Material: A380 Product Size (LxWxH): 443.97X469.89X243.6 Product Industry: Casino industry Qty Of Cavity: 1*1 Qty Of Slider: 2 Mold Type: 2-Plate mold Machine Tons: 1650T Mold Size (mm): 1180X1050X871 Lead Time: 40 days CAMEL 's first factory, located in Dongguan city with 5,400 square meters supplies a capacity of around 300 sets per year. And the second factory, estimated in 2019 located in Huizhou city with 6,100 square meters to build about 240 sets of large molds per year. Essential equipment for die casting mold manufacture including CNC, EDM, WEDM, Fixtures, CMM, OMM, Die Spotting Machine, Oil Temperature Machine, and Mold Trial Machine. CAMEL has 4 locations in total: 2 factories for die casting dies mold manufacturing respectively, 1 engineering office, and 1 sales office, with around 140 people in total. ONE OF THE WORKSHOPS IN CAMEL HUIZHOU FACTORY We offer you fast, affordable, reliable service while also providing your company with first-rate quality products. We understand that our customers need both quality and service to manufacture their top-quality products. With this understood, we will exceed our customers' expectations at a fantastic price. CAMEL IS A PROFESSIONAL DIE CASTING MOLD MANUFACTURER AND SUPPLIER IN CHINA. OUR ENGINEER TEAM WITHIN MORE THAN 12 YEARS OF TOOL AND DIES DESIGNING EXPERIENCE! PLEASE CONTACT US IF YOU HAVE ANY ALUMINUM DIE CASTING MOLD PROBLEMS IN ANY INDUSTRY! contact
- Die Casting Mold For Magnesium Alloy | cameldie.com
CAMEL DIE provides Magnesium die casting mold manufacturing service of mold processing and ( HPDC ) high pressure die casting molds design for Magnesium and Magnesium alloys. HPDC - Magnesium Alloy Die Casting Molds Magnesium Alloy is the lightest commonly used structural metal. Its use in die cast parts has grown dramatically, often replacing plastic parts with greater strength and rigidity at no weight penalty. Mg alloy AZ91D is the most widely-used magnesium die casting alloy, offering high purity with excellent corrosion resistance, excellent strength, and excellent castability. Corrosion resistance in AZ91D is achieved by enforcing strict limits on metallic impurities. Magnesium’s high cost limits it to weight-sensitive applications in the aerospace and automotive industries. Commonly used magnesium die casting alloys metals grades: AZ91D, AZ31B, AZ40, AZ41, AM60B, AM50A, etc. The Main Physical Of Magnesium Alloys As Below: ●AZ91D belongs to the category of cast magnesium alloy, which has a low affinity with iron, less mold sticking, and has a longer mold life than aluminum alloy. Magnesium alloy is the lightest metal among practical metals, with high strength and high rigidity. It is mostly used in lightweight parts such as automobile instrument panel frame, wiper bracket, bicycle wheel hub, steering wheel frame, etc. Magnesium alloy die castings are mainly processed by die casting assisted by subsequent processing, and the appearance can be changed by surface methods such as electrophoresis. ●AZ31B magnesium alloy is a wrought magnesium alloy with good mechanical properties and is mainly used for automobile parts, machine parts, and communication equipment. ●AZ40 magnesium alloy product use: engine gear casing, oil pump and oil pipe, instrument panel, gearbox body, crankcase, engine front cover, cylinder head, air conditioner casing, etc. ●AZ41 magnesium alloy has high strength and hardness, electrical and thermal conductivity, good wear resistance, and wear resistance. After aging treatment, the hardness, strength, electrical conductivity, and thermal conductivity are significantly improved, and it is easy to weld. ● AM60B has high elongation and impact resistance. Steering wheels and seats on cars, etc. ●AM50A has high elongation and impact resistance. Steering wheels and seats on cars, etc. Magnesium alloy die casting die life depends upon the part/tool design, as well as the Tool steels used. Commonly mold steels are used: H-13, H-13, ESR, Assab 8407, Bohler W302, and Assab 8418. etc. CAMEL is a professional high-pressure die-casting molds (HPDC) manufacturer in China, The main products include aluminum alloy die-casting molds, zinc alloy die-casting molds, and magnesium alloy die-casting molds. From tools design & build to die casting parts pre & mass production. The main industries we support are Automotive Industry, Motorcycle Industry, Aerospace Industry, Office furniture Industry, Lock Industry, Electrical Industry, Lighting Industry, Casino Industry, Home Appliances Industry, Machinery Industry, Communications Industry, and Others. Capabilities: Currently, We occupy 54,000 square feet with a workshop plant located at Huizhou City, And another plant 49,000 square feet workshop plant located at Dongguan City, China. Quantities of Major Machines: 15 sets of CNC Machining Centers 5 sets of EDM Machining 2 sets of Wire cutting 2 sets of CMM 2 sets of Projector 2 sets of Spot Machine Take care of all projects according to the mold projects management system. DFM ( 2 days) Moldflow Analysis (24 Hours) Mold Design (2-3 days) Weekly Tooling Schedule Mold Trial Mold Shipment Die Casting Molds We Build: Trimming Die High-Pressure Zinc alloy die casting mold High-Pressure Aluminum alloy die casting mold High-Pressure Magnesium alloy die casting mold Free Quote & Part Analysis → contact
- Zinc Die Casting Mold | cameldie.com
CAMEL provides Zinc die casting mold manufacture service of development, design, processing. Zamak is the main material for mold. What is High Pressure Zinc Alloy Die Casting Molds The zinc die casting parts can reach a tolerance: 0.01mm~0.03mm as a requirement. It can be used in a wide range of industries. Like: Toys, lamps, decorations, Auto parts, Electromechanical parts, mechanical parts, electrical components, etc. Zinc alloy material with a low melting point, good fluidity, high strength, high hardness, high precision, and stability. Zinc die parts have good thin wall capability for mass production, and high corrosion resistance. Therefore, zinc alloy die casting is an ideal alternative to many industrial component materials. Commonly used zinc alloy grades: Zn 1#, Zn 2#, Zn 3#, Zn 5#, Zamak8#, etc. The Main Physical Characteristics Are As Below: Currently, We occupy 54,000 square feet with a workshop plant located at Huizhou City, And another plant 49,000 square foot workshop plant located at Dongguan City, China. Quantities of Major Machines: 15 sets of CNC Machining Centers 5 sets of EDM Machining 2 sets of Wire cutting 2 sets of CMM 2 sets of Projector 2 sets of Spot Machine Zinc alloy dies casting mold life depends upon the part/tool design, as well as the Tool steels used. Commonly Mold Steels Used: H-13, H-13, ESR, Assab 8407, Bohler W302, and Assab 8418. etc. Take care all projects according to mold projects management system. CAMEL has been provided zinc die casting molds from custom zinc die casting tooling to middle-sized zinc die casting parts production, meanwhile including surface treatments service based on customers’ requirements, such as Plating chrome, Plating Tarnish, UV Coating, Powder coating, Painting, Anodizing, Blacking, Impregnating, etc. We run all metal products under ISO 9001:2015 and IATF 16949:2016. Die casting machines for mold trials ranging from 280 tons to 3000 tons ( 280T, 350T, 500T, 800T, 1250T,1650T, 3000T), Our capability from tooling design to build dies about 12-15 sets of big die casting dies per month. DFM ( 2 days) Moldflow Analysis (24 Hours) Mold Design (2-3 days) Weekly Tooling Schedule Mold Trial Mold Shipment Free Quote & Part Analysis → Die Casting Molds We Build: Trimming Die High-Pressure Zinc alloy die casting mold High-Pressure Aluminum alloy die casting mold High-Pressure Magnesium alloy die casting mold contact
- Zinc Die Casting Mold | cameldie.com
CAMEL provides Zinc die casting mold manufacture service of development, design, processing. Zamak is the main material for mold. High Pressure Zinc Alloy Die Casting Molds The zinc die casting parts can reach a tolerance: 0.01mm~0.03mm as a requirement. It can be used in a wide range of industries. Like: Toys, lamps, decorations, Auto parts, Electromechanical parts, mechanical parts, electrical components, etc. Zinc alloy material with a low melting point, good fluidity, high strength, high hardness, high precision, and stability. Zinc die parts have good thin wall capability for mass production, and high corrosion resistance. Therefore, zinc alloy die casting is an ideal alternative to many industrial component materials. Commonly used zinc alloy grades: Zn 1#, Zn 2#, Zn 3#, Zn 5#, Zamak8#, etc. The Main Physical Characteristics Are As Below: Currently, We occupy 54,000 square feet with a workshop plant located at Huizhou City, And another plant 49,000 square foot workshop plant located at Dongguan City, China. Quantities of Major Machines: 15 sets of CNC Machining Centers 5 sets of EDM Machining 2 sets of Wire cutting 2 sets of CMM 2 sets of Projector 2 sets of Spot Machine Zinc alloy dies casting mold life depends upon the part/tool design, as well as the Tool steels used. Commonly Mold Steels Used: H-13, H-13, ESR, Assab 8407, Bohler W302, and Assab 8418. etc. Take care all projects according to mold projects management system. CAMEL has been provided zinc die casting molds from custom zinc die casting tooling to middle-sized zinc die casting parts production, meanwhile including surface treatments service based on customers’ requirements, such as Plating chrome, Plating Tarnish, UV Coating, Powder coating, Painting, Anodizing, Blacking, Impregnating, etc. We run all metal products under ISO 9001:2015 and IATF 16949:2016. Die casting machines for mold trials ranging from 280 tons to 3000 tons ( 280T, 350T, 500T, 800T, 1250T,1650T, 3000T), Our capability from tooling design to build dies about 12-15 sets of big die casting dies per month. DFM ( 2 days) Moldflow Analysis (24 Hours) Mold Design (2-3 days) Weekly Tooling Schedule Mold Trial Mold Shipment Free Quote & Part Analysis → Die Casting Molds We Build: Trimming Die High-Pressure Zinc alloy die casting mold High-Pressure Aluminum alloy die casting mold High-Pressure Magnesium alloy die casting mold contact



