This page shows the die casting mold quality projects control system of CAMEL that makes our good product rate is up to 98.13%. PROJECT MANAGEMENT SYSTEM 1. Request For Quote (RFQ) 1 Provide quotations within 24 hours after receiving a detailed RFQ, with preliminary die layout. Quote information: a) 2D/3D part data. (necessary) b) Quantity of cavity/cast requirement. c) Steel requirement. d) Die casting machine. 2. Design For Manufacturing (DFM) Provide DFM within 2 working days. We do the DFM for each die casting dies, we analyze the parting line, gate and overflow, ejection and some potential concerns, etc. in the part analysis report. 2 3. Flow Simulation & FEM 3 Three experienced simulation technicians. We do the Simulation & FEM for each die casting dies, we carry out filling, temperature, solidification, and cycle simulations on request, such simulations enable the establishment of casting-optimized geometries during the development phase of a part. We examine the strength of particularly stressed die components such as holder blocks and the locking surfaces of highly loaded slides during the design process.Flow3D as simulation and calculation software. 4. Mold Design 4 15 experienced engineers for design and 3D modeling. We provide the mold design within 3-4 working days. From the first concept study to the finished die, our 3d die design is based on customer specifications. Interfaces: X-T, IGES, and STEP. CAD systems: Siemens NX. 5. Engineering Work 5 Fast response time and flexible service, Communicate in English with customers directly. The entire process chain at a glance by ERP system, to guarantee the lead-time on time. We have many years of experience of exporting die casting die, and our strong engineering team can provide effective suggestions of the development process from castability optimization of the desired castings, and the knowledge and understanding behind each of the individual phases of the development process flow into every other working step in the creation of a die-casting die. Weekly Schedule (Every Monday). 6. Quality Control 6 3 qualified measuring technicians in 2 separate shifts. To guarantee the mold quality and lead time on time, we do the inspection for each step in-house from material to machining. HEXAGON for precise measurement (CMM), HEXAGON for precise measurement (Profile Projector); Hardness testing machine, Microscope, Ultrasonic Inspection. 7. Sampling 7 Provides a trial report and video clip within 24 hours after completing the trial. In order to ensure the dimensional accuracy of the dies before delivery to our customers, we have the capacity and the know-how to carry out dies samples independently. For this, we are available: Sampling aluminum, magnesium, and zinc castings. Use infrared thermography to confirm if the mold temperature is good enough to start the trial, avoid the risk of mold crack from sampling in Unsuitable temperatures. 8. Inspection Report 8 3 qualified measuring technicians in 2 separate shifts. Upon customer request, we can produce initial sample test reports in-house with full documentation. In order to perform such inspections, we employ: HEXAGON for precise measurement (CMM) HEXAGON for precise measurement (Profile Projector) 9. Maintenance 9 Preventive and planned tool maintenance. Customer service and assistance in finding the correct solution to a given problem Introducing changes or optimizations from a design to an already completed die Our goal: Helping our customers maintain problem-free mass production; Production stability and thus cost reduction for our customers; Maximum utilization of tool life. 10. Shipment & After Service 10 Provide international service through agencies in different parts of Europe, North America, and Australia. Check each mold to ensure all the mold requirements are completed correctly. Sends photos with each mold shipment within 24 hours of the mold being shipped and follows the transportation progress until the mold reaches our customer. Regularly follows up with customers to ensure the mold is running smoothly during production, and remind the customer to do tempering in time. 1. ----------------------(Click here for details)-----------------------------------Request For Quote (RFQ) 2. ----------------------------------------------------------------------------Design For Manufacturing (DFM) 3. -----------------------------------------------------------------------------------------Flow Simulation & FEM 4. ------------------------------------------------------------------------------------------------------ Mold Design 5. ------------------------------------------------------------------------------------------------Engineering Work 6. ---------------------------------------------------------------------------------------------------Quality Control 7. ---------------------------------------------------------------------------------------------------------- Sampling 8. ----------------------------------------------------------------------------------------------- Inspection Report 9. ------------------------------------------------------------------------------------------------------Maintenance 10. ------------------------------------------------------------------------------------ Shipment & After Service

This article will explain the working principle and correct operation method of the hot-chamber die casting machine How Does Hot-chamber Die Casting Machine Work Hot-chamber die casting machine is a kind of die-casting machine with a high degree of automation, less material loss, and higher production efficiency than the cold-chamber die-casting machine. It is suitable for die-casting zinc, lead, and other low-melting non-ferrous alloy parts and can be widely used in automobiles and motorcycles: accessories, instruments, household hardware, household appliances, and other industrial sectors. Working principle of hot chamber die casting machine: When the shot hammerhead rises, the molten metal in the crucible enters the pot press chamber through the pot inlet. After the mold is closed, the molten metal fills the die casting cavity from the nozzle head along the channel after the hammerhead is pressed down. Medium solidification molding, the injection hammerhead rises, the mold is opened to take out the casting, and a die-casting cycle is completed. The injection chamber of the hot chamber die-casting machine and the injection punch are immersed in the molten metal. The injection chamber is connected with the gate of the die-casting mold through a gooseneck tube. The structure of the hot chamber die casting machine: The hot-chamber die casting machine is mainly composed of four parts: mold clamping device (also called mold clamping device), injection device, hydraulic transmission system, and electrical control system. The mold clamping device mainly plays the role of closing and opening the mold, locking the mold, and ejecting the product. It is mainly composed of a fixed seat plate, a movable seat plate, a tie rod, a mold clamping hydraulic cylinder, an ejection mechanism, a mold adjustment device, and a safety door. The hydraulic transmission system is a system that transmits power through various hydraulic components and circuits to realize various action programs. It is mainly composed of hydraulic pumps, lock/open mold hydraulic cylinders, thimble hydraulic cylinders, buckle nozzle hydraulic cylinders, and injection hydraulic cylinders. , Various control valves, accumulators, oil tanks, coolers, hydraulic oil, etc. The electrical control system is to ensures that the machine works according to the predetermined pressure, speed, temperature, and time. It is mainly composed of a motor and various electrical components, meters, and electrical circuits. Features of hot chamber die casting machine: Die-casting of low-melting-point alloys is usually the main method, and zinc alloy is the most typical one; It is suitable for the production of small die-casting parts, while hot-chamber die-casting is not suitable for medium and large-scale die castings; The molten metal filled into the mold cavity always flows in the closed channel, and the oxidized inclusions are not easily involved, which is more beneficial to the quality of the die casting; The automation of die-casting process is easy to realize; Since no pouring procedure is required, the production efficiency is higher under normal operation; The injection pressure is slightly lower, and there is no pressurization stage in the injection process, but it has little effect on small and thin-walled parts; The life of hot work parts such as injection punches, pouring pots, nozzles, etc. is difficult to grasp and control, and it takes time to replace after failure; When replacing or repairing the furnace, it is necessary to disassemble and assemble hot work parts, which increases the auxiliary time; For the hot chamber die casting of high melting point alloys, magnesium alloy is still more suitable at present, and the hot chamber die casting machine used for magnesium alloys also has the above-mentioned characteristics.

This page shows our production control process, some examples of past work with die casting dies for Automotive industrial customers. AUTOMOTIVE INDUSTRIAL DIE CASTING MOLD ALUMINUM DIE CASTING MOLD FOR VOLKSWAGEN Product Material: AL380 Product Size (LxWxH): 173.68x175.17x54.32mm Product Size (LxWxH): 173.67x175.74x55.62mm Product Industry: Auto industry ( used for Top cover of auto air conditioning compressor) Qty Of Cavity: 2+2 Qty Of Slider: 0 Mold Type: 2-Plate mold Machine Tons: 550Ton Mold Size (mm): 880x720x470 Lead Time: 32 days READ MORE→ PROJECT DETAILS Project Management 1, RFQ & Quote CAMEL provide quote within 1-2 working days. And provide DFM and mold flow if needed. 2, DFM & Moldflow CAMEL provide DFM and Moldflow within 3 working days. 3, Mold Design & Design Review Usually 3D mold drawing for 1 set mold submit within 2-3 working days. and 3-5 sets mold drawing provide within 1 week . CAMEL do care about lead time. Design review to ensure all requirements completed and correctly before send out mold drawing . 4, Tooling Schedule & Week report CAMEL provide the first schedule within 24 hours after get customer approve for order& cut steel, and update scheudle with processing pictures on each Monday. And send project tracker with all sets molds status(Still processing) on each Thursday. 5, Trial Report & FAI Report Mold trial report will be provided within 24 hours after mold trial, there has picture showing the mold running status and sample's status in trial report, And provide trial video and parameter together. FAI report of casting sumbit within 72 hours after finish mold trial. 6, Sample approval and Mold Shipment 1) Provide X-ray inspecting report to ensure casting quality. 2) Ship casting within 24 hours after finish trial, and provide waybill in timely. 3) After samples approval and shippment informed. According to Mold checking list to ensure all requiremets completly and correctly to ship to our clients. 7, After-Service CAMEL have 3 cooperated after-service location at Europe (Austria ,Slovenia), and 5 cooperated after-service location at Unit States (MI,IN,TX). CAMEL be responsible for the mold production smoothy during mold life. contact

Trim dies are indispensable tools for high quantity production. Unprofessional mold makers need to adjust the multi-cavity trim die many times by welding. TRIM DIE Using trim tools to labor cost. We focus on building quality die casting dies and trim tools to help the customer save costs for many years. To lower the labor cost and speed up processing in the example below, CAMEL preferred to build five sliders to remove the burr for these 2.0mm small holes (total 10pcs). BLOG contact Die casting companies What is die casting What is die casting mold HPDC VS LPDC die casting What is Aluminum die casting mold High-pressure Zinc alloy die casting molds What is high-pressure Magnesium die casting mold Steps of die casting mold(HPDC mold)design Failure mode and analysis of die-casting dies How to extend the life of die casting tool

Aluminum die casting mold manufacture of (HPDC) high pressure die casting molds, Commonly used alloys metals: ADC12, A380/ADC10, A360, etc. What is HPDC - Aluminum Alloy Die Casting Molds Aluminum alloy die castings can be used in a wide range of industries. Like: Motors, water pumps, electrical appliances, lamps, automobile and motorcycle accessories, electronics, home appliances, and some communication industries, machinery industries, etc. Some high-performance, high-precision, high-quality aluminum alloy products with high toughness are also used in large aircraft, ships, etc. In relatively demanding industries. They mainly used still in the parts of some equipment. Aluminum die parts have thermal conductivity, electrical conductivity, good cutting performance, small linear shrinkage, so it has good filling performance, low density, high strength, and its tensile strength to density ratio is 9-15. It works at high or low temperatures. At the same time, it also maintains good mechanical properties and has good corrosion resistance and oxidation resistance. Commonly used aluminum die casting alloys metals grades: ADC12，A380/ADC10，A360 etc. The Main Physical of Aluminum Alloys As Below: ● ADC12 has good fluidity, is easy to casting, and has relatively balanced properties; it is the most versatile die-cast aluminum alloy and is often used for parts with low-performance requirements such as auto parts, communication cavities, power tools accessories, and medical equipment. ● A380/ADC10 has good fluidity, is easy to casting, has a higher silicon content, and is better than ADC12 in mechanical properties and high-temperature resistance; it is mostly used in engine brackets, gearbox housings, valve bodies, etc. ● A360 has good forming performance, corrosion resistance, fatigue strength, and medium static strength; it is mostly used in instrument housings, street lamp brackets, etc. The aluminum die casting parts can reach a tolerance : Standard: +/- 0.010 inch per 1 inch — then +/- 0.001 inch for each additional inch Precision: +/- 0.002 inch per 1 inch — then +/- 0.001 inch for each additional inch Aluminum alloy die casting mold life: around 100,000- 300,000 shots for a die casting die life depend upon the part/tool design and the Tool steels used. Commonly Mold Steels Used: H-13, H-13, ESR, Assab 8407, Bohler W302, and Assab 8418. etc. CAMEL used Die casting machines for mold trials ranging from 280 tons to 3000 tons.( 280T, 350T, 500T, 800T, 1250T,1650T, 3000T), Our capability from tooling design to build dies about 12-15 sets of big die casting dies per month. As of 2020 business data, There are over 60% of die tool projects for aluminum alloy die casting molds in CAMEL. CAMEL is a company specializing in high-pressure die-casting molds (HPDC), and currently has 12 years of experience in the mold industry. The main products include aluminum alloy die-casting molds, zinc alloy die-casting molds, and magnesium alloy die-casting molds. From tools design & build to die casting parts pre & mass production, meanwhile including surface treatments service based on customers’ requirement, such as Plating chrome, Plating Tarnish, UV Coating, Powder coating, Painting, Anodizing, Blacking, Impregnating, etc. We are ISO 9001:2015 and IATF 16949:2016 certificated company. Capabilities: Currently, We occupy 54,000 square feet with a workshop plant located at Huizhou City, And another plant 49,000 square feet workshop plant located at Dongguan City, China. Quantities of Major Machines： 15 sets of CNC Machining Centers 5 sets of EDM Machining 2 sets of Wire cutting 2 sets of CMM 2 sets of Projector 2 sets of Spot machine Take care of all projects according to the mold projects management system. DFM (2 days) Moldflow Analysis (24 Hours) Mold Design (2-3 days) Weekly Tooling Schedule Mold Trial Mold Shipment Die Casting Molds We Build: Trimming Die High-Pressure Zinc Alloy Die Casting Mold High-Pressure Aluminum Alloy Die Casting Mold High-Pressure Magnesium Alloy Die Casting Mold Free Quote & Part Analysis → contact

CAMEL DIE Team(Photo & Details) SHENZHEN CAMEL DIE LIMITED MANAGEMENT TEAM Chief Executive Officer Simon Rain is one of CAMEL's founders, has 20 years of experience in the mold industry, specializing in mold designing, project management, and factory management. Name: Simon Rain Email: simon@cameldie.com Phone: +86 18923766315 Managing Director One of the founders of CAMEL DIE has 13 years of marketing development, customer service, and company management experience Welcome to contact with me about any of strategic cooperation. Or any complaints about the quality and service of our product. Name: Leo S.Tian Email: leo@cameldie.com Phone: +86 18948310091 Chief Financial Officer Participate in formulating the company's medium and long-term development strategy and annual work plan, 10 years of finance experience; It is my pleasure to join CAMEL in 2019. Name: Copper Email: sales@cameldie.com Phone: +86-755-83440917 Project Manager Ten years ago, I joined CAMEL as a mold designer, and now I am a project manager after managing many different famous projects from North America and West Europe. My next goal is to have a project management system be more intelligent and effective continuously, reduce the error rate and speed up manufacturing. Name: Hedy Email: sales@cameldie.com Phone: +86-755-83440917 Engineer Manager In August of 2016, I joined CAMEL Die Limited as the design leader for die-casting molds, mainly responsible for the die casting mold quotations, project development, mold design, personnel management, after-sales service, corporate design standard drafting, document management, etc. Name: Mankiw. Xu Email: sales@cameldie.com Phone: +86-755-83440917 Overseas Manager Originally from Canada, having travelled extensively and gaiend invaluable experience in business development and sales. In the die casting mold indsutry for 10 years, working with our HQ in China. Based out of Nashville, TN for convenient travel and communcation with our current and prospective customers. Name: Chris Furlong Email: sales@cameldie.com Phone: +1 615 968 3002

CAMEL DIE provides Magnesium die casting mold manufacturing service of mold processing and ( HPDC ) high pressure die casting molds design for Magnesium and Magnesium alloys. HPDC - Magnesium Alloy Die Casting Molds Magnesium Alloy is the lightest commonly used structural metal. Its use in die cast parts has grown dramatically, often replacing plastic parts with greater strength and rigidity at no weight penalty. Mg alloy AZ91D is the most widely-used magnesium die casting alloy, offering high purity with excellent corrosion resistance, excellent strength, and excellent castability. Corrosion resistance in AZ91D is achieved by enforcing strict limits on metallic impurities. Magnesium’s high cost limits it to weight-sensitive applications in the aerospace and automotive industries. Commonly used magnesium die casting alloys metals grades: AZ91D, AZ31B, AZ40, AZ41, AM60B, AM50A, etc. The Main Physical Of Magnesium Alloys As Below: ●AZ91D belongs to the category of cast magnesium alloy, which has a low affinity with iron, less mold sticking, and has a longer mold life than aluminum alloy. Magnesium alloy is the lightest metal among practical metals, with high strength and high rigidity. It is mostly used in lightweight parts such as automobile instrument panel frame, wiper bracket, bicycle wheel hub, steering wheel frame, etc. Magnesium alloy die castings are mainly processed by die casting assisted by subsequent processing, and the appearance can be changed by surface methods such as electrophoresis. ●AZ31B magnesium alloy is a wrought magnesium alloy with good mechanical properties and is mainly used for automobile parts, machine parts, and communication equipment. ●AZ40 magnesium alloy product use: engine gear casing, oil pump and oil pipe, instrument panel, gearbox body, crankcase, engine front cover, cylinder head, air conditioner casing, etc. ●AZ41 magnesium alloy has high strength and hardness, electrical and thermal conductivity, good wear resistance, and wear resistance. After aging treatment, the hardness, strength, electrical conductivity, and thermal conductivity are significantly improved, and it is easy to weld. ● AM60B has high elongation and impact resistance. Steering wheels and seats on cars, etc. ●AM50A has high elongation and impact resistance. Steering wheels and seats on cars, etc. Magnesium alloy die casting die life depends upon the part/tool design, as well as the Tool steels used. Commonly mold steels are used: H-13, H-13, ESR, Assab 8407, Bohler W302, and Assab 8418. etc. CAMEL is a professional high-pressure die-casting molds (HPDC) manufacturer in China, The main products include aluminum alloy die-casting molds, zinc alloy die-casting molds, and magnesium alloy die-casting molds. From tools design & build to die casting parts pre & mass production. The main industries we support are Automotive Industry, Motorcycle Industry, Aerospace Industry, Office furniture Industry, Lock Industry, Electrical Industry, Lighting Industry, Casino Industry, Home Appliances Industry, Machinery Industry, Communications Industry, and Others. Capabilities: Currently, We occupy 54,000 square feet with a workshop plant located at Huizhou City, And another plant 49,000 square feet workshop plant located at Dongguan City, China. Quantities of Major Machines： 15 sets of CNC Machining Centers 5 sets of EDM Machining 2 sets of Wire cutting 2 sets of CMM 2 sets of Projector 2 sets of Spot Machine Take care of all projects according to the mold projects management system. DFM ( 2 days) Moldflow Analysis (24 Hours) Mold Design (2-3 days) Weekly Tooling Schedule Mold Trial Mold Shipment Die Casting Molds We Build: Trimming Die High-Pressure Zinc alloy die casting mold High-Pressure Aluminum alloy die casting mold High-Pressure Magnesium alloy die casting mold Free Quote & Part Analysis → contact

This article will explain the working principle and correct operation method of cold-chamber die casting machine How does cold-chamber die casting machine work During operation, the pressure chamber is placed vertically, and the upper punch is above the pressure chamber, and the lower punch is located at the position where the nozzle orifice is blocked, to prevent molten metal from pouring into the pressure chamber and flowing into the nozzle hole by itself. The opening and closing movements of the mold move horizontally. After the mold is opened, the die casting remains in the movable mold. The working steps of the cold chamber die casting machine are as follows: Close the mold. Pour molten metal into the press chamber manually or by other means. The upper punch moves down at a lower injection speed and enters the pressure chamber until it just touches the molten metal surface. When the upper punch is turned to a higher injection speed and pressed down, the lower punch and the upper punch will move down synchronously while maintaining the relative distance between the upper punch and the molten metal. When the lower punch moves down to let out the nozzle orifice, it just descends to the nozzle part and is supported, therefore, the upper and lower punches squeeze the molten metal at high speed to the nozzle hole (part of the sprue) injection. The molten metal is filled into the mold cavity from the inner gate through the sprue composed of the nozzle, the sprue sleeve, the tapered hole of the fixed mold, and the diverter. After the filling is completed, the upper punch can still maintain a certain pressure until the molten metal in the cavity is completely solidified into the die casting 1, and the molten metal in the runner and the pressure chamber solidifies into the direct gate and the remaining material respectively cake. The upper punch lifts and resets; at the same time, the lower punch moves upwards to cut away the remaining cake that is still connected to the straight gate. The lower punch continues to rise, lift the remaining cake out of the top surface of the pressure chamber, and then take it away manually or by other means. Move the lower punch down and reset to block the nozzle orifice. Open the mold, the die-casting part and the straight gate remain on the movable mold together, and then eject and take out the die-casting part; once the remaining material cake is cut away, the mold opening action can be executed immediately, or it can be executed at an appropriate time, Has nothing to do with the movement of the lower punch to complete the lifting and resetting.

​Product Material: Zamak 3 Product Size (LxWxH): 115x124x51mm Qty Of Cavity: 1 Qty Of Slider: 2 Mold Type: 2-Plate mold Machine Tons: 400Ton Mold Size (mm): 440x440x470 Lead Time: 28 days ZINC DIE CASTING MOLD MANUFACTURER PRODUCT PARAMETERS Product Material: Zamak 3 Product Size (LxWxH): 115x124x51mm Qty Of Cavity: 1 Qty Of Slider: 2 Mold Type: 2-Plate mold Machine Tons: 400Ton Mold Size (mm): 440x440x470 Lead Time: 28 days

HEADQUARTER (SHENZHEN) Add: No.311, Chengtou Business Building, Qinglin West Road, Longgang District, Shenzhen, CHINA 518172   Tel:+86-755-83440917 ​FACTORY (HUIZHOU) Add: Floor 1-2, Building 3, Zone D, QiaoSheng Industrial park, Lilin Town, Zhongkai high-tech zone, Huizhou City, CHINA 516235​   Tel：400-0865-816 COMPANY ADDRESS HEADQUARTER (SHENZHEN Camel Die) Add: Longgang District, Shenzhen, CHINA Tel: +86-18923766315 Email: sales@cameldie.com FACTORY (HUIZHOU Camel Die) Add: Zhongkai high-tech zone, Huizhou City, CHINA Tel: +86- 18923766315 Email: sales@cameldie.com HongKong OFFICE(HK) A dd： UNIT NO.15 ON 19TH FLOOR ONE MIDTOWN NO.11 HOI SHING ROAD TSUEN WAN NEW TERRITORIE Tel： +86 18126102460 +852 84818010 Email : sales@cameldie.com Submit Thank you! We will contact you sooner.

CAMEL DIE equipment list for die casting mold manufacturing and photos of die casting tool and die equipment. EQUIPMENT Equipment list of CAMEL, include CNC Machine, EDM Machine,Coordinate Measuring Machine, Profile Projector, Wire cut Machine, Grinding Machine, Milling Machine, Tapping Machine, Fitting Machine, Chamfering Machine, Die Casting Machine(280Ton, 350Ton, 500Ton, 800Ton, 1250Ton, 1650Ton, 3000Ton),etc.

Product Material: ADC12 Product Size (LxWxH): 150x80x69mm Qty Of Cavity: 2 Qty Of Slider: 2 Mold Type: 2-Plate mold Machine Tons: 400Ton Mold Size (mm): 650x550x480 Lead Time: 32 days ALUMINUM DIE CASTING MOLDS PRODUCT PARAMETERS Product Material: ADC12 Product Size (LxWxH): 150x80x69mm Qty Of Cavity: 2 Qty Of Slider: 2 Mold Type: 2-Plate mold Machine Tons: 400Ton Mold Size (mm): 650x550x480 Lead Time: 32 days