12-Step Design Process，Pre-Production Process Design and Verification，Extensive Industry Experience，make sure to deliver high-quality die-casting molds for seamless mass production yolanda.wu@cameldie.com | +86 18126102460 | www.cameldie.com lina.yang@cameldie.com | +86 17727469089 | www.cameldie.com judy.yuan@cameldie.com | +86 18123616784 | www.cameldie.com ira.wu@cameldie.com | +86 18129631873 | www.cameldie.com fola.tang@cameldie.com | +86 18123626540 | www.cameldie.com elsie.shang@cameldie.com | +86 18123775041| www.cameldie.com delia.wu@cameldie.com | +86 18123792045 | www.cameldie.com judy.LinkedIn 18123616784 judy.yuan@cameldie.com delia.LinkedIn 18123792045 delia.wu@cameldie.com yolanda.LinkedIn 18126102460 yolanda.wu@cameldie.com fola.LinkedIn 18123626540 fola.tang@cameldie.com elsie.LinkedIn 18123775041 elsie.shang@cameldie.com ira.LinkedIn 18129631873 ira.wu@cameldie.com PLAY lina.LinkedIn 17727469089 lina.yang@cameldie.com Shenzhen Camel Die: Your Trusted Partner for Precision Die-Casting Mold Maker and Pre-Production Excellence At Shenzhen Camel Die, we pride ourselves on delivering superior die-casting mold solutions that ensure high-quality results and seamless mass production. Our expertise lies in three core areas: 12-Step Design Process: Ensuring a high first-trial success rate for your die-casting molds. Pre-Production Process Design & Verification: Guaranteeing a seamless transition to mass production. Extensive Industry Experience: Delivering proven expertise to ensure your project’s success. DIE CASTING MOLDS FACTORY OUR PHILOSOPHY AVOID RISK we do the pre-production in house before mold shipping. ensure mold running stable and avoid processing risk in your side. REDUCE COST It's Our job that develop and build dies that support best-in-class cycle-time, part quality, and the longer die life. EFFECTIVE COMMUNICATION Our engineers fully understand the mold industry and how to communicate effectively with your clients. EASY MAINTENANCE We deeply believe that good mold maintenance ensures a longer mold life and smooth production. HIGH-QUALITY PRODUCTION More than 10 years of experience work in the mold industry, Build over 410 sets of molds per year. SHORT LEAD-TIME 100% Export business from China to Europe and American, Professional shipping personnel to solve various cross-border transportation services. TEAM CO-DESIGN We communicate with the client about each specific matter and then meet to discuss the design plan until the best plan is reached. OPTIMAL CYCLE-TIME We strictly control each phase of the processes and conduct staff safety training to ensure safe work and reduce processing risks. OUR PERFORMANCE 97.14% On-Time Delivery 410 Sets Average Annual Capacity 24- Hours Hotline Service 9 Locations Global After Service Contact BLOG Die casting companies What is die casting What is die casting mold HPDC VS LPDC die casting What is Aluminum die casting mold High-pressure Zinc alloy die casting molds What is high-pressure Magnesium die casting mold Steps of die casting mold(HPDC mold)design Failure mode and analysis of die-casting dies How to extend the life of die casting tool

CAMEL offers specialized die casting mold development and manufacturing for aluminum, Zamak, magnesium, and trim die in all industries. View Our Gallery of Excellence All Designed to Enhance Your Production Efficiency and Quality. Explore Our Gallery: Discover Precision Die-Casting Molds, Trial Production Cases, and Triming die and CNC Fixtures. Die-Casting Molds we bring proven expertise to meet your die-casting mold needs，With over 60% of our molds serving the automotive and machinery industries, and extensive experience in outdoor lighting, telecom, and Office Furniture. Trial Production Cases Our trial production services ensure your molds are production-ready , optimizing processes and performance so you can transition to mass production seamlessly and efficiently. Triming die and CNC Fixtures Beyond molds, we provide essential production tools like trimming dies, CNC fixtures, and inspection jigs, ensuring comprehensive support for your die-casting operations Your One-Stop Solution for Seamless Die-Casting Operations – From Precision Die-Casting Molds to Trial Production Cases and Essential Production Tools, we’re ready to serve you with proven expertise. Contact us today for all your die-casting needs! contact us BLOG Die casting companies What is die casting What is die casting mold HPDC VS LPDC die casting What is Aluminum die casting mold High-pressure Zinc alloy die casting molds What is high-pressure Magnesium die casting mold Steps of die casting mold(HPDC mold)design Failure mode and analysis of die-casting dies How to extend the life of die casting tool

CAMEL was founded in 2009, With over 12 years of mold manufacturing and cooperation with many famous companies, like GE, Boeing, Whirlpool, Harman/Kardon, Parker Hannifin, Bentley, Lotus Cars(UK), Range Rover, Jaguar, Mercedes-Benz, BMW, BRP, Audi, Nissan, Honda from automotive, appliance, aerospace, etc. Our Corporate Culture Stable as a Camel—just like we always say. PHILOSOPHY Customer-Centric: We always prioritize our customers' needs, providing the most suitable solutions through professional analysis. Our Mission and Values Innovation and Dignity: We continuously drive technological innovation while enhancing our employees' working environment and dignity, transforming the industry's status quo. Proactive and Ambitious: We encourage our employees to face challenges head-on, constantly improve, and bravely accept new challenges. Respect and Collaboration: We foster a work atmosphere based on mutual respect, promoting team collaboration and supply chain harmony. Passionate Service: We serve every customer and partner with a passionate attitude, creating a friendly and open company image. OUR TEAM

12-Step Design Process，Pre-Production Process Design and Verification，Extensive Industry Experience，make sure to deliver high-quality die-casting molds for seamless mass production We aim to create a long-term partnership that will be based on competence, reliability, and engagement with customers. 標題 1 標題 1 12-Step Design Process，Pre-Production Process Design and Verification，Extensive Industry Experience， make sure to deliver high-quality die-casting molds for seamless mass production 12-Step Design Process: Ensuring a high first-trial success rate for your die-casting molds. We have developed a 12-step standardized design process for die-casting molds, ensuring a high success rate for the first mold trial . This process begins with understanding customer and part requirements and concludes with comprehensive simulation verification. Our systematic approach guarantees precision and reliability at every stage. Key Features of Our Design Process: Customized Design Parameters: We utilize a proprietary application to calculate die-casting mold design parameters. This tool, based on NADCA standards and our extensive experience, ensures uniformity and accuracy in every design. Comprehensive Simulation: From flow pattern analysis to final simulation, we leave no stone unturned to ensure optimal mold performance. Our 12-Step Design Process: 1. Understand the quality requirements of castings 2. Determine CNC fixture 3. Determine casting processing parameters 4. Calculate total gate cross-sectional area 5. PQ² Calculation 6. Determine flow pattern 7. Design gates and runners 8. Simulation analysis 9. Venting and overflows design 10. Cooling system design 11. Die structural design 12. Final simulation analysis Fixed Side Movable Side Pre-Production Process Design & Verification: Guaranteeing a seamless transition to mass production. To ensure a smooth transition to mass production, we have established a dedicated Trial Production Department. This department is equipped with state-of-the-art machinery and inspection tools, enabling us to verify mold performance and production processes before delivery. Key Advantages of Our Pre-Production Services: In-House Trial Production: Equipped with 4 die-casting machines, 13 CNC post-processing machines, and advanced inspection equipment (including CMM, X-Ray, 3D scanning, and material analysis), we can conduct trial production to validate mold performance and process efficiency. Faster Time-to-Market: By identifying and resolving potential issues during the pre-production phase, we help customers achieve mass production in the shortest possible time. Urgent Production Support: For customers needing immediate product samples for end-user testing, we can produce urgently required parts, saving valuable time during mold transportation. Extensive Industry Experience: Delivering proven expertise to ensure your project’s success. With a proven track record of designing and manufacturing over 1,000 sets of molds across various industries, we bring unparalleled expertise to every project. Our experience spans a wide range of applications, including: Automotive Components: Precision molds for critical automotive parts. Communication Equipment: High-quality molds for telecom and networking devices. Outdoor Lighting: Durable molds for streetlights and outdoor fixtures. Office Furniture: Innovative molds for ergonomic and stylish furniture. Industrial Machinery and Appliances: Reliable molds for heavy-duty and consumer appliances. Why Choose Shenzhen CAMEL DIE? Proven Expertise: Our 12-step design process and advanced simulation tools ensure precision and reliability. Seamless Transition to Mass Production: Our pre-production capabilities minimize risks and accelerate time-to-market. Customer-Centric Approach: We prioritize your needs, offering tailored solutions and urgent production support when required. Extensive Industry Experience: With over 1,000 molds delivered across various sectors, we bring unmatched knowledge and expertise to your project. “Stable, Like a CAMEL” – Trust Shenzhen CAMEL DIE for your die-casting mold needs, where stability, precision, and efficiency are our promise. Our success is based on highly qualified and trained employees. Systematic development of skills helped us in building a strong, experienced, and innovative team. Continuous improvement of our knowledge ensures sustainable success.

HEADQUARTER (SHENZHEN) Add: No.311, Chengtou Business Building, Qinglin West Road, Longgang District, Shenzhen, CHINA 518172   Tel:+86-755-83440917 ​FACTORY (HUIZHOU) Add: Floor 1-2, Building 3, Zone D, QiaoSheng Industrial park, Lilin Town, Zhongkai high-tech zone, Huizhou City, CHINA 516235​   Tel：400-0865-816 Contact Information elsie.LinkedIn 18123775041 elsie.shang@cameldie.com yolanda.LinkedIn 18126102460 yolanda.wu@cameldie.com ira.LinkedIn 18129631873 ira.wu@cameldie.com lina.LinkedIn 17727469089 lina.yang@cameldie.com delia.LinkedIn 18123792045 delia.wu@cameldie.com fola.LinkedIn 18123626540 fola.tang@cameldie.com judy.LinkedIn 18123616784 judy.yuan@cameldie.com HEADQUARTER (SHENZHEN Camel Die) Add: Longgang District, Shenzhen, CHINA Tel: +86-18923766315 Email: sales@cameldie.com FACTORY (HUIZHOU Camel Die) Add: Zhongkai high-tech zone, Huizhou City, CHINA Tel: +86-18923766315 Email: sales@cameldie.com HongKong OFFICE(HK) Add： UNIT NO.15 ON 19TH FLOOR ONE MIDTOWN NO.11 HOI SHING ROAD TSUEN WAN NEW TERRITORIE Tel：+86 18126102460 +852 84818010 Email : sales@cameldie.com Submit Thank you! We will contact you sooner.

In-house development and manufacture of HPDC molds, such as aluminum/zinc/magnesium alloy die casting molds and trim die. Discover Our Full-Capability Facilities Delivering High-Quality, Stable Die-Casting Molds for Your Success. Explore Our Comprehensive Facilities: Engineering, Mold Manufacturing, Trial production, Quality linspection, and Team Excellence. Engineering Department Our Engineering Department combines deep expertise with clear communication to fully understand your needs, ensuring smooth technical collaboration and a high first-trial success rate. Mold Manufacturing Workshop Our Mold Manufacturing Workshop features a clean, modern environment with advanced equipment, ensuring precision machining, operator safety, and consistent high-quality molds for your projects. Trial Production & Mold Testing Department Our Trial Production & Mold Testing Department ensures a seamless transition to mass production by verifying mold performance and processes with state-of-the-art equipment, minimizing risks and accelerating your time-to-market. Quality Inspection Department Our Quality Inspection Department ensures every mold and part meets the highest standards with advanced tools and rigorous checks, delivering reliability and confidence for your production. CMM for Mold Workshop Material Analysis Instrument 3D scan for die casting part X-ray from Shenzhen Camel Die CMM for Trial Production Friction Stir Welding Machine Our Team In Action Our dedicated team combines expertise and collaboration to deliver innovative solutions, ensuring your projects are in skilled hands every step of the way. Ready to experience precision, reliability, and expertise? Contact us to discuss how we can bring your die-casting projects to life! workshop office area equipment contact us BLOG Die casting companies What is die casting What is die casting mold HPDC VS LPDC die casting What is Aluminum die casting mold High-pressure Zinc alloy die casting molds What is high-pressure Magnesium die casting mold Steps of die casting mold(HPDC mold)design Failure mode and analysis of die-casting dies How to extend the life of die casting tool

On this page, you will learn about the types of common die-casting mold steels and their corresponding functions How To Choose Steel For Die Casting Molds What feature of die casting mold steel? Die casting mold steel has the characteristics of high production efficiency, short production process, high casting finish and strength, less machining allowance, and metal material saving. It can produce a good surface and internal quality stably and efficiently. The mold material is required to have high strength, hardness, and thermal stability, especially high thermal strength, thermal fatigue, toughness and wear resistance. Die casting mold generally use hot mold steel H13, SKD61, 8407, 8418. We recommend the steels from these two companies： https://www.swiss-steel.com/ https://www.lkm.com.cn/tool_steel_advantage.php The following requirements when selecting die casting mold steel: Working conditions of the die casting mold The working conditions of die-casting molds are very harsh compared with other molds. Because of different die-casting metals, they have to withstand a high pressure of 150-500MPa. It is often in contact with molten metal at 300℃～1000℃ when working, and the pouring temperature of different die-casting alloys is also different. And the heating and cooling are repeated continuously, and the temperature gradient along the cross-section is very large. When the mold cavity with molten metal injected at a high speed of 150m/s～70m/s, severe wear will occur. Under the action of liquid metal erosion, the metal is easy to adhere to the surface of the mold cavity, and even penetrate into the mold surface to corrode the mold. Other requirements of die casting mold steel Pressure casting can cast parts with complex shapes, high precision, small surface roughness, and good mechanical properties. Therefore, the die-casting mold steel should have the following requirements as below: Greater high-temperature strength and toughness Excellent high temperature wear resistance, oxidation resistance, and tempering resistance stability Good thermal fatigue performance High resistance to melt damage Good hardenability, small heat treatment distortion Good machinability and grinding properties The internal structure of the material is uniform without defects Principles for the selection of die casting mold materials It can meet the requirements of the working conditions of the die-cast material. The mold size is determined according to the size of the die-cast part. Large and medium-sized precision die-casting molds should be made of steel with good processing performance, reliable performance, and long mold life. Free Quote & Part Analysis → H13 die casting mold steel H13 is hot die steel, which is formed by adding alloying elements on the basis of carbon steel. H13 die steel is used to manufacture forging dies with high impact load, hot extrusion dies, precision forging dies; die-casting dies for aluminum, copper, and their alloys. 8407 die casting mold steel 8407 is mainly used for various metal die-casting molds, high-quality plastic injection molds. Such as engine molds, automobile lamp molds, etc. In die-casting molds, 8407 steel can be used for mold inserts, cores, cavities, gates, plungers, sleeves, etc. ASSAB 8407 The advantages of 8407: excellent thermal shock resistance and crack resistance, high-temperature strength, regardless of size, toughness, and ductility, high isotropy, excellent workability, and polishability, excellent hardenability, good heat treatment size Stability, and improvement of mold life. SKD61 die casting mold steel SKD61 has good toughness and high-temperature fatigue resistance, can withstand temperature fusion, is suitable for long-term work at high temperatures, and has good cutting performance and polishing performance. It is suitable for making aluminum, zinc, copper alloy die-casting molds, etc.; it is an ideal material for making ejector pins and barrels. 8418 die casting mold steel 8418 has excellent resistance to thermal fatigue cracking, thermal shock cracking, thermal wear, and plastic deformation. These unique properties make it the best choice for die-casting die steel. Used for zinc, magnesium, aluminum, titanium alloys die casting mold, etc. ASSAB 8418 has the following characteristics: 1. Excellent toughness, ductility, and homogeneity 2. Excellent anti-tempering softening performance 3. Excellent high-temperature strength 4. Excellent hardenability 5. Excellent heat treatment dimensional stability and plating performance How to improve mold life of die casting mold steel: 1.After heat treatment, the die-casting mold steel can ensure its required strength, hardness, stability, thermal fatigue resistance, and material cutting performance. 2.Strengthening the surface of die-casting die steel is currently the most effective way to extend the mold life of die-casting die steel. There are three main types of surface strengthening: It is not changing the surface chemical composition, laser phase change hardening, etc. It is changing the surface chemical composition, nitriding, etc. It is forming a covering layer on the surface, processing by vapor deposition technology, etc. By adjusting the general heat treatment process, the strength and toughness of steel can be effectively improved, and the mold surface can be given high hardness, wear, and corrosion resistance, seizure resistance, low friction coefficient, and many other excellent properties, so that the service life of die casting mold steel can be increased several times or even dozens of times. contact

This page Introduces steps 4-5 of die casting mold design on this page. Steps Of Die Casting Die(HPDC Mold) Design II Die casting mold design, We often said as design of die casting dies or die casting die design. Also, Which be called die casting mould design in some countries. The basic die casting die design steps are summarized as follows: 1. Understand and determine the task 2. Design preparation 3. Select the parting surface and die casting system 4. Choose the die casting equipment 5. Determine the appropriate mold structure and draw the mold assembly sketch * 6. Calculation and verification of relevant parameters * 7. Draw the die casting mold pattern * 8. Proofreading and review * 9. Organize and archive design materials Next, Introduces steps 4-5 of die casting mold design on this page. STEPS OF DIE CASTING DIE(HPDC MOLD) DESIGN II 4. Choose the die casting equipment 4 Dies design is carried out according to the type of die casting equipment, so it is necessary to be familiar with the performance, specifications, and characteristics of various die-casting equipment. For die casting machines, the following should be understood in terms of specifications: clamping force, pressure chamber capacity, injection pressure, mold opening stroke, mold opening force and ejection force, mold installation dimensions, ejection device and its size, die casting machine Gate displacement distance, gate sleeve positioning ring size, mold maximum, and minimum thickness, installation matching size, etc. According to the quality of the die casting and the total projected area of the die casting on the parting surface, the required clamping force is calculated, and the overall dimensions of the die are preliminarily estimated. Combined with the actual die casting machine situation of the die casting production unit, the die casting machine is initially selected. 5. Determine the appropriate mold structure and draw the mold assembly sketch * 5 The main content of this part includes (1) The form of the gating system and the overflow system, including the sprue, the runner, and the position, shape, and size of the inner gate, as well as the exhaust overflow method, etc. (2) The structure of the formed part (3) The demolding method of die castings, the method and sequence of mold opening, the selection and design of the ejection mechanism, etc. (4) The structure of the main parts and the ruler and the required installation cooperation relationship (5) Selection of mold base, combination design of supporting and connecting parts (6) Cooling and heating method and mold temperature adjustment system When determining the structure of the die-casting mold, the following conditions should be considered (1) Each structural element in the mold should have sufficient rigidity to withstand the clamping force and the back pressure during liquid metal filling without deformation. All parts in contact with molten metal should be heat-resistant die steel. (2) Try to prevent the molten metal from impacting or scouring the core from the front to avoid erosion at the inflow of the inner gate. When the above situation is unavoidable, the eroded part should be made into a block type so that it can be replaced frequently. It is also possible to use a larger internal gate section and maintain the thermal balance of the mold to improve the life of the mold. (3) Reasonably choose the combination of mold inserts to avoid sharp corners and sharp splits to meet the requirements of heat treatment. The push rod and core hole should keep a certain distance from the edge of the insert to avoid weakening the strength of the insert. The fragile parts of the mold should also consider the inlay structure for easy replacement. (4) After splicing at the forming part, it is easy to leave splicing marks on the die casting. The location of splicing marks should consider the aesthetics and performance of the die casting. (5) The size of the mold should correspond to the selected die-casting machine. Drawing a sketch of the mold structure can check the coordination relationship between the considered structures. For inexperienced designers, this sketch is used to solicit the opinions of mold manufacturing and mold operators so as to introduce their rich practical experience into the design. 6. Calculation and verification of relevant parameters * 6 (1) Calculate the working size of the formed part; (2) Calculate and verify the thickness of the side wall and bottom plate of the formed part cavity to determine the size of the template; (3) Calculate core-pulling force, core-pulling distance, mold-opening stroke required for core-pulling, and size of related core-pulling parts such as diagonal pins; (4) Check of push rod compression instability; (5) Calculate the temperature adjustment system parameters; (6) Checking the relevant parameters of the die casting machine Link to: STEPS OF DIE CASTING DIE(HPDC MOLD) DESIGN I Link to: STEPS OF DIE CASTING DIE(HPDC MOLD) DESIGN III contact

CAMEL provides Zinc die casting mold manufacture service of development, design, processing. Zamak is the main material for mold. High Pressure Zinc Alloy Die Casting Molds The zinc die casting parts can reach a tolerance: 0.01mm~0.03mm as a requirement. It can be used in a wide range of industries. Like: Toys, lamps, decorations, Auto parts, Electromechanical parts, mechanical parts, electrical components, etc. Zinc alloy material with a low melting point, good fluidity, high strength, high hardness, high precision, and stability. Zinc die parts have good thin wall capability for mass production, and high corrosion resistance. Therefore, zinc alloy die casting is an ideal alternative to many industrial component materials. Commonly used zinc alloy grades: Zn 1#, Zn 2#, Zn 3#, Zn 5#, Zamak8#, etc. The Main Physical Characteristics Are As Below: Currently, We occupy 54,000 square feet with a workshop plant located at Huizhou City, And another plant 49,000 square foot workshop plant located at Dongguan City, China. Quantities of Major Machines： 15 sets of CNC Machining Centers 5 sets of EDM Machining 2 sets of Wire cutting 2 sets of CMM 2 sets of Projector 2 sets of Spot Machine Zinc alloy dies casting mold life depends upon the part/tool design, as well as the Tool steels used. Commonly Mold Steels Used: H-13, H-13, ESR, Assab 8407, Bohler W302, and Assab 8418. etc. Take care all projects according to mold projects management system. CAMEL has been provided zinc die casting molds from custom zinc die casting tooling to middle-sized zinc die casting parts production, meanwhile including surface treatments service based on customers’ requirements, such as Plating chrome, Plating Tarnish, UV Coating, Powder coating, Painting, Anodizing, Blacking, Impregnating, etc. We run all metal products under ISO 9001:2015 and IATF 16949:2016. Die casting machines for mold trials ranging from 280 tons to 3000 tons ( 280T, 350T, 500T, 800T, 1250T,1650T, 3000T), Our capability from tooling design to build dies about 12-15 sets of big die casting dies per month. DFM ( 2 days) Moldflow Analysis (24 Hours) Mold Design (2-3 days) Weekly Tooling Schedule Mold Trial Mold Shipment Free Quote & Part Analysis → Die Casting Molds We Build: Trimming Die High-Pressure Zinc alloy die casting mold High-Pressure Aluminum alloy die casting mold High-Pressure Magnesium alloy die casting mold contact

Aluminum die casting mold manufacture of (HPDC) high pressure die casting molds, Commonly used alloys metals: ADC12, A380/ADC10, A360, etc. ALUMINUM ALLOY DIE CASTING MOLDS Aluminum alloy die castings can be used in a wide range of industries. Like: Motors, water pumps, electrical appliances, lamps, automobile and motorcycle accessories, electronics, home appliances, and some communication industries, machinery industries, etc. Some high-performance, high-precision, high-quality aluminum alloy products with high toughness are also used in large aircraft, ships, etc. In relatively demanding industries. They mainly used still in the parts of some equipment. Commonly used aluminum die casting alloys metals grades: ADC12，A380/ADC10，A360 etc. CAMEL used Die casting machines for mold trials ranging from 280 tons to 3000 tons.( 280T, 350T, 500T, 800T, 1250T,1650T, 3000T), Our capability from tooling design to build dies about 12-15 sets of big die casting dies per month. As of 2020 business data, There are over 60% of die tool projects for aluminum alloy die casting molds in CAMEL. BLOG Die casting companies What is die casting What is die casting mold HPDC VS LPDC die casting What is Aluminum die casting mold High-pressure Zinc alloy die casting molds What is high-pressure Magnesium die casting mold Steps of die casting mold(HPDC mold)design Failure mode and analysis of die-casting dies How to extend the life of die casting tool contact

CAMEL provides high-quality die casting mold design, stable mold development, and mold production export from China to North America & Europe. One of the worldwide leading mold manufacturers specializing in high pressure die casting (HPDC) mold build in-house. 12 Years Of Die Casting Mold Export Experience. One-Stop Manufacturer: Development, Machining, Assembly, and Trial Mold In-House. 24/7 Hours Online Service, 9 After-service Sites In Europe & U.S. ISO 9001:2015 and IATF 16949:2016 Certified Company ABOUT US SHENZHEN CAMEL DIE LIMITED provides high-quality die casting mold design, stable mold development, and mold production export from China to North America & Europe. One of the worldwide leading mold manufacturers specializing in high pressure die casting (HPDC) mold build in-house. Currently, our factory has 15 sets of CNC machines and the primary material covers aluminum alloy, zinc alloy, and magnesium alloy. In addition, one-stop manufacturing service for all industrial applications, such as automotive, telecom equipment, electrical appliances, mechanical, motorcycle accessories, lighting, home appliances, medical instruments, aerospace, and machinery industries, etc. We are an ISO 9001:2015 and IATF 16949:2016 Certified Company. Free Quote & Part Analysis → MOLD PRODUCTS CAMEL used die casting machines for mold trial ranging from 280 tons to 3000 tons( 280T, 350T, 500T, 800T, 1250T,1650T, 3000T), Our capability from tooling design to build dies about 12-15 sets of big die casting dies per month. Our core business includes aluminum alloy die casting mold, magnesium alloy die casting dies, zinc alloy die casting tool, and trim die for Automotive, Telecom equipment, Mechanical, Electrical, Lighting, Furniture, Medical instruments,etc. Aluminum Die Casting Mold Aluminum Die Casting Tool Magnesium Die Casting Mold Trim Die Aluminum Alloy Die Casting Molds Zinc Die Casting Mold Aluminum HPDC Mold HPDC Aluminum Alloy Mold Zinc Die Casting Part Zinc Die Casting Part Magnesium Die Casting Part Aluminum Die Casting Part Aluminum Die Casting Part Aluminum Die Casting Part Aluminum Die Casting Part Aluminum Die Casting Part Free Quote & Part Analysis → OUR ADVANTAGE We offer you fast, affordable, reliable service while also providing your company with first-rate quality products. We understand that our customers need both quality and service to manufacture their top-quality products. With this understood, we will exceed our customers' expectations at a fantastic price. If you have any problems with die casting mold, feel free and contact us, 24-7 hours online! Submit Thank you! We will contact you sooner. Communication: 24 Hours Online Service ( China/USA teams) Customer Service Team Works From Shenzhen, China, and Nashville, TN Professional Service: Working In The Mold Industry For More Than 12 Years Management: With Rich Experience From Designing, Processing, Mold trials, and Shipment Mature Project Management System Reduce Cost Short Lead time: On-Time Delivery Rate At 97.14% Efficient Trim Die Reduce Waste Materials Longer Lifespan: The Mold Life Of Aluminum Die Casting Molds Can Reach 200,000 Shots The Success Rate Of The First Test Can Be Up To 96% Effective: Quotes And DFM Will Be Provided Within 24 Hours The Mold 3D Drawings Are Provided Within 3 Days After Confirmation Of DFM Honor: Had Passed The ISO 9001:2015 and IATF 16949:2016 submit OUR FACTORY Our first factory, located in Dongguan city with 5,400 square meters supplies a capacity of around 300 sets per year. And the second factory, estimated in 2019 located in Huizhou city with 6,100 square meters to build about 240 sets of large molds per year. Essential equipment for die casting mold manufacture including CNC, EDM, WEDM, Fixtures, CMM, OMM, Die Spotting Machine, Oil Temperature Machine, and Mold Trial Machine. Workshop Of Die Casting Mold Factory CNC Machines Workshop CNC Machine 3# CNC Machine 5# Machine Operation Process Sling Area Manual Forklift Area & Trolley Area Metric Eye Blots Area Parts Placement Area CAMEL IS A PROFESSIONAL DIE CASTING MOLD MANUFACTURER AND SUPPLIER IN CHINA. OUR ENGINEER TEAM WITHIN MORE THAN 12 YEARS OF TOOL AND DIES DESIGNING EXPERIENCE! PLEASE CONTACT US IF YOU HAVE ANY ALUMINUM DIE CASTING MOLD PROBLEMS IN ANY INDUSTRY! contact

This article will explain the working principle and correct operation method of the hot-chamber die casting machine How Does Hot-chamber Die Casting Machine Work Hot-chamber die casting machine is a kind of die-casting machine with a high degree of automation, less material loss, and higher production efficiency than the cold-chamber die-casting machine. It is suitable for die-casting zinc, lead, and other low-melting non-ferrous alloy parts and can be widely used in automobiles and motorcycles: accessories, instruments, household hardware, household appliances, and other industrial sectors. Working principle of hot chamber die casting machine: When the shot hammerhead rises, the molten metal in the crucible enters the pot press chamber through the pot inlet. After the mold is closed, the molten metal fills the die casting cavity from the nozzle head along the channel after the hammerhead is pressed down. Medium solidification molding, the injection hammerhead rises, the mold is opened to take out the casting, and a die-casting cycle is completed. The injection chamber of the hot chamber die-casting machine and the injection punch are immersed in the molten metal. The injection chamber is connected with the gate of the die-casting mold through a gooseneck tube. The structure of the hot chamber die casting machine: The hot-chamber die casting machine is mainly composed of four parts: mold clamping device (also called mold clamping device), injection device, hydraulic transmission system, and electrical control system. The mold clamping device mainly plays the role of closing and opening the mold, locking the mold, and ejecting the product. It is mainly composed of a fixed seat plate, a movable seat plate, a tie rod, a mold clamping hydraulic cylinder, an ejection mechanism, a mold adjustment device, and a safety door. The hydraulic transmission system is a system that transmits power through various hydraulic components and circuits to realize various action programs. It is mainly composed of hydraulic pumps, lock/open mold hydraulic cylinders, thimble hydraulic cylinders, buckle nozzle hydraulic cylinders, and injection hydraulic cylinders. , Various control valves, accumulators, oil tanks, coolers, hydraulic oil, etc. The electrical control system is to ensures that the machine works according to the predetermined pressure, speed, temperature, and time. It is mainly composed of a motor and various electrical components, meters, and electrical circuits. Features of hot chamber die casting machine: Die-casting of low-melting-point alloys is usually the main method, and zinc alloy is the most typical one; It is suitable for the production of small die-casting parts, while hot-chamber die-casting is not suitable for medium and large-scale die castings; The molten metal filled into the mold cavity always flows in the closed channel, and the oxidized inclusions are not easily involved, which is more beneficial to the quality of the die casting; The automation of die-casting process is easy to realize; Since no pouring procedure is required, the production efficiency is higher under normal operation; The injection pressure is slightly lower, and there is no pressurization stage in the injection process, but it has little effect on small and thin-walled parts; The life of hot work parts such as injection punches, pouring pots, nozzles, etc. is difficult to grasp and control, and it takes time to replace after failure; When replacing or repairing the furnace, it is necessary to disassemble and assemble hot work parts, which increases the auxiliary time; For the hot chamber die casting of high melting point alloys, magnesium alloy is still more suitable at present, and the hot chamber die casting machine used for magnesium alloys also has the above-mentioned characteristics.