We will introduce each step in detail. It was divided into three web pages to share and now introduces steps 1-3 of die casting mold design on this page. Steps Of Die Casting Die(HPDC Mold) Design Die casting mold design, We often said as the design of die casting dies or die casting die design. Also, Which be called die casting mould design in some countries. The basic steps are summarized as follows: 1. Understand and determine the task 2. Design preparation 3. Select the parting surface and die casting system 4. Choose the die casting equipment 5. Determine the appropriate mold structure and draw the mold assembly sketch * 6. Calculation and verification of relevant parameters * 7. Draw the die casting mold pattern * 8. Proofreading and review * 9. Organize and archive design materials We will introduce each step in detail. It was divided into three web pages to share and now introduces steps 1-3 of die casting mold design on this page. STEPS OF DIE CASTING DIE(HPDC MOLD)DESIGN I 1. Understand and determine the task 1 The task book of die-casting parts is usually given by the part designer, providing a formal part drawing after review and signing, and explaining the grades and performance requirements of the die-casting alloy materials, the use requirements or technical requirements of the die-casting parts, the production quantity and the delivery of the die-casting parts Delivery period, etc. The mold design task book is generally proposed by the die-casting parts technician according to the task book of the die-casting part, and the mold designer uses the die-casting part-task book and the mold design task book as the basis to design the mold. 2. Design preparation 2 1) Collect relevant information Collect and sort relevant parts design, die-casting process, die-casting equipment, mechanical processing, and special processing materials for use in mold design. Understand the melting of die-casting raw materials and die-casting process parameters. Digest the process data, analyze whether the die casting method, equipment model, material specification, mold structure type, and other requirements proposed in the process task book are appropriate, whether the die casting equipment of the die casting production unit, the processing capacity and equipment conditions of the die processing unit can be implemented. Die-casting materials should meet the strength requirements of die-casting parts and have good fluidity, uniformity, isotropy, and shrinkage. According to the purpose of die-casting parts, die-casting materials should meet the requirements of electroplating metal conditions, decorative properties, necessary mechanical properties, or weldability. 2) Structural analysis of die castings Digest the drawings of die-casting parts, understand the purpose of the parts, and analyze the technical requirements of die-casting parts such as manufacturability and dimensional accuracy. For example, what are the requirements for die-casting parts in terms of appearance and performance, whether the geometric structure of die-casting parts, slope inserts, etc. are reasonable, the allowable degree of die-casting defects such as flow marks, shrinkage holes, and porosity, whether there is a coating, Electroplating, machining, etc? Select the dimension with the highest dimensional accuracy of die-casting parts for analysis, and see if the estimated die-casting tolerance is lower than that of die-casting parts, and whether die-casting parts can be die-casted. Specifically including (1) Under the condition of satisfying the structural strength of die castings, a thin-walled structure should be adopted. This not only reduces the weight of die casting but also reduces the thermal load of the mold. The wall thickness of die castings should be uniform, avoid hot spots, reduce local heat concentration, and reduce thermal fatigue of mold materials. (2) All corners of die-casting parts should have appropriate casting fillets to avoid the formation of edges and corners in the corresponding parts of the mold, resulting in cracks and corners. (3) Narrow and deep cavities should be avoided as far as possible on die castings, so as not to cause sharp splits in the corresponding parts of the mold, which will deteriorate the heat sink and cause fractures. When the die castings have smaller size round holes, they can only be on the surface of the casting. Press the punching hole position of the sample, and then post-process the die-casting part. 3. Select the parting surface and die casting system 3 According to the basic principles of selecting the parting surface, the position of the parting surface is reasonably selected, and the number and distribution of the cavity are determined according to the structural characteristics of the die-casting part, and the form of the gating system is selected reasonably so that the die-casting part has the best die-casting forming conditions and the longest The mold life and the best mold machining performance. Link to: STEPS OF DIE CASTING DIE(HPDC MOLD)DESIGN II Link to: STEPS OF DIE CASTING DIE(HPDC MOLD)DESIGN III contact

Design review of trim mold is one of the keys to the cost of making a die casting mold. Both precision and dimensional accuracy are needed to efficiently produce high-quality castings. TRIM MOLD

Metal die casting processes are generally used in aluminum, magnesium, zinc, or several metals alloys, However, the composition of the alloy used may vary, depending on the specifications and product requirements of individual customers. Custom Die Casting In China Customized Die Casting Die Casting using a mold or a reusable competitive cost mass production manufacturing process is complicated metal parts. This process is highly automated devices; it involves four key elements: metal raw material, the furnace, the mold, and die casting machines. Metal die casting processes are generally used in aluminum, magnesium, brass, copper, zinc, or several metal alloys. However, the composition of the alloy used may vary, depending on the specifications and product requirements of individual customers. In the production process, The metal melts in a hot chamber or a cold chamber. Cold chamber furnaces refractory metal such as aluminum, and the hot chamber furnaces low-melting metal such as zinc or a metal alloy. Once the metal in a liquid state, the die casting machines will be forced into a mold, and then rapidly cooled and solidified into the desired shape. The die casting process is almost automated, so labor costs are low. However, the high-costed complexity of using the steel die and the die casting tools require mass production in order to a relatively low cost per unit. Free Quote & Part Analysis → Die Casting Metals And Alloys The die casting process usually uses aluminum alloys, magnesium alloys, and zinc alloys. The choice of a particular alloy depends on the physical properties and design features required for the final casting. Quality such as density, corrosion resistance, melting point, and strength may be decisive factors along with cost factors. Aluminum Magnesium Zamak alloy Cooper Each metal used has specific properties, in certain cases, it may prove advantageous. For example, aluminum alloys generally have the advantages of lightweight and corrosion resistance. In contrast, the copper alloy generally higher cost but has excellent electrical conductivity. The required part design features may also greatly influence the choice of materials used for die-casting parts. Certain metal alloys (e.g. Zn) exhibit a high degree of ductility for parts having better surface finish and a thin, these alloys could be a good choice. Zamak is an acronym of the German names for the metals of which the alloys are composed: Zink (Zinc ), Aluminum , Magnesium and Kupfer (Copper ). The most common zamak alloy is zamak 3. Besides that, zamak 2, zamak 5 and zamak 7 are also commercially used. These alloys are most commonly die casting. -Copyright Wikipedia The choice of material also affects the processing possibilities. Aluminum alloys with much higher melting points require cold-chamber die casting machines, While zinc and other alloys melt at low temperatures using hot-chamber die casting machines. contact

Trim dies are indispensable tools for high quantity production. Unprofessional mold makers need to adjust the multi-cavity trim die many times by welding. TRIM DIE Using trim tools to labor cost. We focus on building quality die casting dies and trim tools to help the customer save costs for many years. To lower the labor cost and speed up processing in the example below, CAMEL preferred to build five sliders to remove the burr for these 2.0mm small holes (total 10pcs). BLOG contact Die casting companies What is die casting What is die casting mold HPDC VS LPDC die casting What is Aluminum die casting mold High-pressure Zinc alloy die casting molds What is high-pressure Magnesium die casting mold Steps of die casting mold(HPDC mold)design Failure mode and analysis of die-casting dies How to extend the life of die casting tool

In-house development and manufacture of HPDC molds, such as aluminum/zinc/magnesium alloy die casting molds and trim die. Discover Our Full-Capability Facilities Delivering High-Quality, Stable Die-Casting Molds for Your Success. Explore Our Comprehensive Facilities: Engineering, Mold Manufacturing, Trial production, Quality linspection, and Team Excellence. Engineering Department Our Engineering Department combines deep expertise with clear communication to fully understand your needs, ensuring smooth technical collaboration and a high first-trial success rate. Mold Manufacturing Workshop Mold Manufacturing Workshop Our Mold Manufacturing Workshop features a clean, modern environment with advanced equipment, ensuring precision machining, operator safety, and consistent high-quality molds for your projects. Trial Production & Mold Testing Department Our Trial Production & Mold Testing Department ensures a seamless transition to mass production by verifying mold performance and processes with state-of-the-art equipment, minimizing risks and accelerating your time-to-market. Quality Inspection Department Our Quality Inspection Department ensures every mold and part meets the highest standards with advanced tools and rigorous checks, delivering reliability and confidence for your production. CMM for Mold Workshop Material Analysis Instrument 3D scan for die casting part X-ray from Shenzhen Camel Die CMM for Trial Production Friction Stir Welding Machine Our Team in Action Our dedicated team combines expertise and collaboration to deliver innovative solutions, ensuring your projects are in skilled hands every step of the way. workshop office area equipment Die casting companies What is die casting What is die casting mold HPDC VS LPDC die casting What is Aluminum die casting mold High-pressure Zinc alloy die casting molds What is high-pressure Magnesium die casting mold Steps of die casting mold(HPDC mold)design Failure mode and analysis of die-casting dies How to extend the life of die casting tool BLOG Ready to experience precision, reliability, and expertise? Contact us to discuss how we can bring your die-casting projects to life! contact us

This page shows our production control process, some examples of past work with die casting tool for Aerospace industrial customers. DIE CASTING MOLD FOR AIRCRAFT PARTS DIE CASTING MOLD TRIAL REPORT Product Material: AZ91D Product Size (LxWxH): 91x91x7mm Qty Of Cavity: 4 Qty Of Slider : 0 Mold Type : 2-Plate mold Machine Tons : 600Ton Mold Size (mm) : 750 x 620 x 533 Lead Time : 28 days READ MORE→ PROJECT DETAILS CAMEL provide DFM and Moldflow within 3 working days. Project Management 1, RFQ & Quote CAMEL provide quote within 1-2 working days. And provide DFM and mold flow if needed. 2, DFM & Moldflow 3, Mold Design & Design Review Usually 3D mold drawing for 1 set mold submit within 2-3 working days. and 3-5 sets mold drawing provide within 1 week . CAMEL do care about lead time. Design review to ensure all requirements completed and correctly before send out mold drawing . 4, Tooling Schedule & Week report CAMEL provide the first schedule within 24 hours after get customer approve for order& cut steel, and update scheudle with processing pictures on each Monday. And send project tracker with all sets molds status(Still processing) on each Thursday. 5, Trial Report & FAI Report Mold trial report will be provided within 24 hours after mold trial, there has picture showing the mold running status and sample's status in trial report, And provide trial video and parameter together. FAI report of casting sumbit within 72 hours after finish mold trial. 6, Sample approval and Mold Shipment 1) Provide X-ray inspecting report to ensure casting quality. 2) Ship casting within 24 hours after finish trial, and provide waybill in timely. 3) After samples approval and shippment informed. According to Mold checking list to ensure all requiremets completly and correctly to ship to our clients. 7, After-Service CAMEL have 3 cooperated after-service location at Europe (Austria ,Slovenia), and 5 cooperated after-service location at Unit States (MI,IN,TX). CAMEL be responsible for the mold production smoothy during mold life. contact

On this page, you will learn about the differences between HPDC and LPDC, and their functions HPDC vs LPDC Die Casting High-pressure die casting(HPDC) High-pressure casting is a process in which molten metal is poured into a pressure chamber so that the molten metal fills the mold cavity at high speed and then solidifies under high pressure to form a casting. The flow speed during filling can reach 30-80mm/s, and the time for filling the cavity is extremely short. Advantages and disadvantage of HPDC It has the advantages of good surface finish, stable dimensions, and direct molding of thin-walled structures. It is mainly used for the manufacture of shells and other castings, Its work efficiency is high, and it will also provide a smoother surface for finishing. The surface finish depends on the finish of the mold. This high-quality surface can be directly applied to other paints. However, the disadvantage is that it generates high operating and investment costs. In high-pressure production, thicker parts may be difficult to cast. Porosity may also occur in high-pressure die-casting parts, which generally cannot be heat-treated and have high operating costs. Feature and application of HPDC High-speed, high-pressure, and metal casting are the main characteristics of pressure casting production. Thin-walled castings with complex shapes can be cast, and fine grains, holes, teeth, grooves, etc. can be directly cast. The dimensional accuracy and surface quality of the castings are relatively high. High, realizing less cutting or no cutting. Due to the high production efficiency of this die-casting machine and the high metal utilization rate, the application in the die-casting production of zinc, aluminum, and magnesium alloys has a growing trend. The strength and surface bending hardness of the casting are higher, and the tensile strength is 25%~30% higher than that of sand casting. However, due to the fast filling speed of liquid metal, the gas in the cavity is difficult to discharge, and it is often filled with gas under the surface Therefore, under normal circumstances, die castings cannot be heat treated or mechanically processed to avoid porosity on the surface of the casting. HPDC mainly used for the mass production of non-ferrous metals such as aluminum, magnesium, zinc, copper, etc., and it is widely used in industries such as automobiles, meters, electronics, aerospace, lighting, furniture, mechanical, hardware, and communication, etc. In recent years, new technologies such as vacuum die casting, new processes, as well as new equipment such as double-punch die-casting machines, horizontal parting full-vertical die casting machines, etc., have continued to emerge. Although the quality of castings has been greatly improved to effectively control casting defects, there are still have pores, shrinkage holes, and shrinkage porosity. At the same time, due to the continuous emergence of new die-casting materials, the scope of application of die casting will continue to expand. Free Quote & Part Analysis → Low-pressure die casting(LPDC) LPDC is to make the liquid alloy fill the cavity from bottom to top under lower pressure, and crystallize under pressure to cast the casting part. Therefore, compared with high-pressure casting, the pressure is different and the direction of liquid metal flow is different, and it can be heat treated. Advantages and disadvantage of LPDC Due to the stable filling of LPDC and the same direction of liquid flow and airflow, the castings produced by casting have fewer defects such as porosity and slag inclusion; the structure is dense and the mechanical properties of the castings are high; the filling ability is strong, which is conducive to the formation of clear and clear contours. Castings with smooth surface, so important aluminum alloy castings will be low-pressure casting. Although LPDC has a dense structure and better mechanical properties, its productivity is low. After HPDC, the surface quality is better, but there are inevitably some pores inside, and its productivity is high, so it is more suitable for thin-walled castings, but the castings are shrinkage and loose, not dense, and are not used for castings with high airtightness requirements. Feature and application of LPDC LPDC is used when selecting castings with high air-tightness requirements. The production batch is large, and small and medium-sized non-ferrous metal castings without tightness requirements are HPDC. The difference is that LPDC parts can be strengthened by heat treatment, and the toughness can be greatly improved. Therefore, the design depends on the product wall thickness and the weight of the entire product. If the wall thickness is thicker and the product weight is heavier, the LPDC process should be selected. Otherwise, if the wall thickness is lighter, the HPDC process should be selected. The feature of LPDC as below: LPDC can use sand, metal, graphite, etc., and has the following advantages: Filling with pure molten metal improves the purity of castings. The molten metal fills smoothly, thereby reducing the formation of oxide slag. The casting has good moldability. The molten metal is filled under pressure, which can improve the fluidity of the molten metal, which is beneficial to the formation of castings with clear contours and smooth surfaces, and is more beneficial for the molding of large thin-walled castings. The casting is solidified under pressure, and the structure of the casting is dense. Convenient production and operation, good working conditions, high production efficiency, and easy realization of mechanization and automation. contact

Failure Mode and Analysis of Aluminum Alloy Die-casting Dies. Aluminum alloy die-casting dies as bearing high temperature, high pressure, and high-speed aluminum liquid carrier, its working environment is extremely harsh. Failure Mode And Analysis Of Die-casting Dies For Aluminum Alloy The vigorous development of the automobile industry and the need for lightweight, so that Aluminum alloy Die-casting is to the large-scale and complex direction of rapid development. Die-casting dies as the main equipment of Die-casting production is to achieve the basic guarantee of high quality and efficient production of Die-casting, its life directly affects the quality of Die-castings, production, as well as the production cost of enterprises and market competitiveness. At present, in most countries, the low service life of the Aluminum alloy Die-casting dies problem becomes the main factor that restricts the further development of die-casting industry, the failure mode of Aluminum alloy die-casting dies is more problematic. 1. Working environment of Aluminum alloy Die-casting dies Aluminum alloy Die-casting dies as a carrier of high temperature, high pressure, high speed Aluminum liquid, its working environment is extremely harsh. When working, the cavity surface is repeatedly flushed by the Aluminum liquid, the specific pressure is more than 40MPa, the inner sprue speed is 30~65m/s, the mold cavity surface temperature can reach 1112°F or more instantly, and after opening the mold, the mold cavity surface temperature drops sharply due to spraying and other reasons. This kind of hot and cold alternating effect in the die-casting cycle repeatedly, making the mold cavity surface temperature changes dramatically. 2. Failure mode and analysis of Die-casting dies According to the field statistics, the common failure forms of Die-casting dies are cracked, cracking, erosion, adhesion, and deformation, etc. Among them, cracked, cracking, erosion, and adhesion mainly occur in the mold cavity surface. (1) Cracked: In each Die-casting cycle, due to the existence of intense heat exchange, the mold temperature changes dramatically, the resulting thermal stress leads to thermal fatigue on the surface of the mold cavity, forming micro cracks. With the increase of Die-casting cycle, the micro-cracks further expand and form crack. This is the main mode of Die-casting dies failure field. (2) Cracking: In the Die-casting production, in addition to thermal stress, due to the high-pressure impact of Aluminum, in the mold internal also produced other stresses. When these stresses exceed the fatigue limit of the mold material will produce cracking, especially easy to produce stress concentration of the sharp corner parts, the possibility of cracking is greater. In addition, if the stress generated during the processing of the mold is not completely eliminated, the mold is more likely to crack. (3) Erosion: Aluminum high speed filling cavity friction heat, so that the surface temperature of the area on the surface of the mold cavity towards the inner sprue, coupled with the violent impact of Aluminum, so the surface protection layer of this part is easy to be destroyed. The Aluminum solution further reacts with the exposed metal substrate to produce harder compounds. In the process of removing these compounds, it is easy to take away the substrate material and expose the fresh surface, and so on, intensifying the damage of the cavity surface, forming a serious erosion. (4) Adhesion: Pressure injection, the instantaneous temperature of the cavity surface at 1112°F. above, at this time, the affinity between the mold material and Aluminum liquid, strong adhesion, easy to form cavity adhesion. (5) Deformation: In the Die-casting process, Die-casting dies to withstand the clamping force, injection backpressure, and other stresses, if the template stiffness is not enough, the mold in these stresses under the long-term role of bending deformation. (6) Movement Obstacle: In Die-casting production, the temperature difference between inside and outside the mold, resulting in different thermal deformation of each part of the mold. Different heat deformation amount leads to different changes in the size of each part of the mold, thus changing the fit relationship between the mold parts. This change of fit relationship may cause significant movement obstruction of the mold parts with relative movement. LINKS： 1. How to Extend The Service Life Of Die-casting Tools 2. How to Choose Steel For Die Casting Mold 3. Steps Of Design Of Die-casting Dies (HPDC Mold) 4. Specification Of Die-casting Dies 5. Die Casting Mold From CAMEL DIE LIMITED 6. Introduction Of Aluminum Alloy Die Casting Mold contact

CAMEL DIE Team(Photo & Details) SHENZHEN CAMEL DIE LIMITED MANAGEMENT TEAM Chief Executive Officer Simon Rain is one of CAMEL's founders, has 20 years of experience in the mold industry, specializing in mold designing, project management, and factory management. Name: Simon Rain Email: simon@cameldie.com Phone: +86 18923766315 Managing Director One of the founders of CAMEL DIE has 13 years of marketing development, customer service, and company management experience Welcome to contact with me about any of strategic cooperation. Or any complaints about the quality and service of our product. Name: Leo S.Tian Email: leo@cameldie.com Phone: +86 18948310091 Chief Financial Officer Participate in formulating the company's medium and long-term development strategy and annual work plan, 10 years of finance experience; It is my pleasure to join CAMEL in 2019. Name: Copper Email: sales@cameldie.com Phone: +86-755-83440917 Project Manager Ten years ago, I joined CAMEL as a mold designer, and now I am a project manager after managing many different famous projects from North America and West Europe. My next goal is to have a project management system be more intelligent and effective continuously, reduce the error rate and speed up manufacturing. Name: Hedy Email: sales@cameldie.com Phone: +86-755-83440917 Engineer Manager In August of 2016, I joined CAMEL Die Limited as the design leader for die-casting molds, mainly responsible for the die casting mold quotations, project development, mold design, personnel management, after-sales service, corporate design standard drafting, document management, etc. Name: Mankiw. Xu Email: sales@cameldie.com Phone: +86-755-83440917 Overseas Manager Originally from Canada, having travelled extensively and gaiend invaluable experience in business development and sales. In the die casting mold indsutry for 10 years, working with our HQ in China. Based out of Nashville, TN for convenient travel and communcation with our current and prospective customers. Name: Chris Furlong Email: sales@cameldie.com Phone: +1 615 968 3002

Zinc alloy is the main material for zinc die casting mold. such as Zamak #3 ZINC DIE CASTING MOLDS 1/1

HEADQUARTER (SHENZHEN) Add: No.311, Chengtou Business Building, Qinglin West Road, Longgang District, Shenzhen, CHINA 518172   Tel:+86-755-83440917 ​FACTORY (HUIZHOU) Add: Floor 1-2, Building 3, Zone D, QiaoSheng Industrial park, Lilin Town, Zhongkai high-tech zone, Huizhou City, CHINA 516235​   Tel：400-0865-816 COMPANY ADDRESS HEADQUARTER (SHENZHEN Camel Die) Add: Longgang District, Shenzhen, CHINA Tel: +86-18923766315 Email: sales@cameldie.com FACTORY (HUIZHOU Camel Die) Add: Zhongkai high-tech zone, Huizhou City, CHINA Tel: +86- 18923766315 Email: sales@cameldie.com HongKong OFFICE(HK) A dd： UNIT NO.15 ON 19TH FLOOR ONE MIDTOWN NO.11 HOI SHING ROAD TSUEN WAN NEW TERRITORIE Tel： +86 18126102460 +852 84818010 Email : sales@cameldie.com Submit Thank you! We will contact you sooner.

This article will explain the working principle and correct operation method of cold-chamber die casting machine How does cold-chamber die casting machine work During operation, the pressure chamber is placed vertically, and the upper punch is above the pressure chamber, and the lower punch is located at the position where the nozzle orifice is blocked, to prevent molten metal from pouring into the pressure chamber and flowing into the nozzle hole by itself. The opening and closing movements of the mold move horizontally. After the mold is opened, the die casting remains in the movable mold. The working steps of the cold chamber die casting machine are as follows: Close the mold. Pour molten metal into the press chamber manually or by other means. The upper punch moves down at a lower injection speed and enters the pressure chamber until it just touches the molten metal surface. When the upper punch is turned to a higher injection speed and pressed down, the lower punch and the upper punch will move down synchronously while maintaining the relative distance between the upper punch and the molten metal. When the lower punch moves down to let out the nozzle orifice, it just descends to the nozzle part and is supported, therefore, the upper and lower punches squeeze the molten metal at high speed to the nozzle hole (part of the sprue) injection. The molten metal is filled into the mold cavity from the inner gate through the sprue composed of the nozzle, the sprue sleeve, the tapered hole of the fixed mold, and the diverter. After the filling is completed, the upper punch can still maintain a certain pressure until the molten metal in the cavity is completely solidified into the die casting 1, and the molten metal in the runner and the pressure chamber solidifies into the direct gate and the remaining material respectively cake. The upper punch lifts and resets; at the same time, the lower punch moves upwards to cut away the remaining cake that is still connected to the straight gate. The lower punch continues to rise, lift the remaining cake out of the top surface of the pressure chamber, and then take it away manually or by other means. Move the lower punch down and reset to block the nozzle orifice. Open the mold, the die-casting part and the straight gate remain on the movable mold together, and then eject and take out the die-casting part; once the remaining material cake is cut away, the mold opening action can be executed immediately, or it can be executed at an appropriate time, Has nothing to do with the movement of the lower punch to complete the lifting and resetting.