CAMEL designs all support blocks, cutters, guide pins, and guide bushes separately for each cavity. The multi-cavity trimming die can be trimmed successfully the first time. TRIM DIE

12-Step Design Process，Pre-Production Process Design and Verification，Extensive Industry Experience，make sure to deliver high-quality die-casting molds for seamless mass production We aim to create a long-term partnership that will be based on competence, reliability, and engagement with customers. 標題 1 標題 1 12-Step Design Process，Pre-Production Process Design and Verification，Extensive Industry Experience， make sure to deliver high-quality die-casting molds for seamless mass production Fixed Side Movable Side 12-Step Design Process: Ensuring a high first-trial success rate for your die-casting molds. We have developed a 12-step standardized design process for die-casting molds, ensuring a high success rate for the first mold trial . This process begins with understanding customer and part requirements and concludes with comprehensive simulation verification. Our systematic approach guarantees precision and reliability at every stage. Key Features of Our Design Process: Customized Design Parameters: We utilize a proprietary application to calculate die-casting mold design parameters. This tool, based on NADCA standards and our extensive experience, ensures uniformity and accuracy in every design. Comprehensive Simulation: From flow pattern analysis to final simulation, we leave no stone unturned to ensure optimal mold performance. Our 12-Step Design Process: 1. Understand the quality requirements of castings 2. Determine CNC fixture 3. Determine casting processing parameters 4. Calculate total gate cross-sectional area 5. PQ² Calculation 6. Determine flow pattern 7. Design gates and runners 8. Simulation analysis 9. Venting and overflows design 10. Cooling system design 11. Die structural design 12. Final simulation analysis Pre-Production Process Design & Verification: Guaranteeing a seamless transition to mass production. To ensure a smooth transition to mass production, we have established a dedicated Trial Production Department. This department is equipped with state-of-the-art machinery and inspection tools, enabling us to verify mold performance and production processes before delivery. Key Advantages of Our Pre-Production Services: In-House Trial Production: Equipped with 4 die-casting machines, 13 CNC post-processing machines, and advanced inspection equipment (including CMM, X-Ray, 3D scanning, and material analysis), we can conduct trial production to validate mold performance and process efficiency. Faster Time-to-Market: By identifying and resolving potential issues during the pre-production phase, we help customers achieve mass production in the shortest possible time. Urgent Production Support: For customers needing immediate product samples for end-user testing, we can produce urgently required parts, saving valuable time during mold transportation. Extensive Industry Experience: Delivering proven expertise to ensure your project’s success. With a proven track record of designing and manufacturing over 1,000 sets of molds across various industries, we bring unparalleled expertise to every project. Our experience spans a wide range of applications, including: Automotive Components: Precision molds for critical automotive parts. Communication Equipment: High-quality molds for telecom and networking devices. Outdoor Lighting: Durable molds for streetlights and outdoor fixtures. Office Furniture: Innovative molds for ergonomic and stylish furniture. Industrial Machinery and Appliances: Reliable molds for heavy-duty and consumer appliances. Why Choose Shenzhen CAMEL DIE? Proven Expertise: Our 12-step design process and advanced simulation tools ensure precision and reliability. Seamless Transition to Mass Production: Our pre-production capabilities minimize risks and accelerate time-to-market. Customer-Centric Approach: We prioritize your needs, offering tailored solutions and urgent production support when required. Extensive Industry Experience: With over 1,000 molds delivered across various sectors, we bring unmatched knowledge and expertise to your project. “Stable, Like a CAMEL” – Trust Shenzhen CAMEL DIE for your die-casting mold needs, where stability, precision, and efficiency are our promise. Our success is based on highly qualified and trained employees. Systematic development of skills helped us in building a strong, experienced, and innovative team. Continuous improvement of our knowledge ensures sustainable success.

This page Introduces steps 4-5 of die casting mold design on this page. Steps Of Die Casting Die(HPDC Mold) Design II Die casting mold design, We often said as design of die casting dies or die casting die design. Also, Which be called die casting mould design in some countries. The basic die casting die design steps are summarized as follows: 1. Understand and determine the task 2. Design preparation 3. Select the parting surface and die casting system 4. Choose the die casting equipment 5. Determine the appropriate mold structure and draw the mold assembly sketch * 6. Calculation and verification of relevant parameters * 7. Draw the die casting mold pattern * 8. Proofreading and review * 9. Organize and archive design materials Next, Introduces steps 4-5 of die casting mold design on this page. STEPS OF DIE CASTING DIE(HPDC MOLD) DESIGN II 4. Choose the die casting equipment 4 Dies design is carried out according to the type of die casting equipment, so it is necessary to be familiar with the performance, specifications, and characteristics of various die-casting equipment. For die casting machines, the following should be understood in terms of specifications: clamping force, pressure chamber capacity, injection pressure, mold opening stroke, mold opening force and ejection force, mold installation dimensions, ejection device and its size, die casting machine Gate displacement distance, gate sleeve positioning ring size, mold maximum, and minimum thickness, installation matching size, etc. According to the quality of the die casting and the total projected area of the die casting on the parting surface, the required clamping force is calculated, and the overall dimensions of the die are preliminarily estimated. Combined with the actual die casting machine situation of the die casting production unit, the die casting machine is initially selected. 5. Determine the appropriate mold structure and draw the mold assembly sketch * 5 The main content of this part includes (1) The form of the gating system and the overflow system, including the sprue, the runner, and the position, shape, and size of the inner gate, as well as the exhaust overflow method, etc. (2) The structure of the formed part (3) The demolding method of die castings, the method and sequence of mold opening, the selection and design of the ejection mechanism, etc. (4) The structure of the main parts and the ruler and the required installation cooperation relationship (5) Selection of mold base, combination design of supporting and connecting parts (6) Cooling and heating method and mold temperature adjustment system When determining the structure of the die-casting mold, the following conditions should be considered (1) Each structural element in the mold should have sufficient rigidity to withstand the clamping force and the back pressure during liquid metal filling without deformation. All parts in contact with molten metal should be heat-resistant die steel. (2) Try to prevent the molten metal from impacting or scouring the core from the front to avoid erosion at the inflow of the inner gate. When the above situation is unavoidable, the eroded part should be made into a block type so that it can be replaced frequently. It is also possible to use a larger internal gate section and maintain the thermal balance of the mold to improve the life of the mold. (3) Reasonably choose the combination of mold inserts to avoid sharp corners and sharp splits to meet the requirements of heat treatment. The push rod and core hole should keep a certain distance from the edge of the insert to avoid weakening the strength of the insert. The fragile parts of the mold should also consider the inlay structure for easy replacement. (4) After splicing at the forming part, it is easy to leave splicing marks on the die casting. The location of splicing marks should consider the aesthetics and performance of the die casting. (5) The size of the mold should correspond to the selected die-casting machine. Drawing a sketch of the mold structure can check the coordination relationship between the considered structures. For inexperienced designers, this sketch is used to solicit the opinions of mold manufacturing and mold operators so as to introduce their rich practical experience into the design. 6. Calculation and verification of relevant parameters * 6 (1) Calculate the working size of the formed part; (2) Calculate and verify the thickness of the side wall and bottom plate of the formed part cavity to determine the size of the template; (3) Calculate core-pulling force, core-pulling distance, mold-opening stroke required for core-pulling, and size of related core-pulling parts such as diagonal pins; (4) Check of push rod compression instability; (5) Calculate the temperature adjustment system parameters; (6) Checking the relevant parameters of the die casting machine Link to: STEPS OF DIE CASTING DIE(HPDC MOLD) DESIGN I Link to: STEPS OF DIE CASTING DIE(HPDC MOLD) DESIGN III contact

CAMEL provides high-quality die casting mold manufacturing export from China. Longer Lifespan HPDC mold design, development, machining, and mold production. In addition, Our mold-making factory specializes in full-service die casting for aluminum alloys, zinc, and magnesium. What is die casting What is die casting mold Steps Of Die Casting Die(HPDC Mold) Design Glossary of die casting terms List of die casting manufacturers How to choose steel for die casting mold How to Extend the Life of Die-casting Tools Failure Mode and Analysis Of Die-casting Dies How to choose a die casting machine How does cold-chamber machine work How does hot-chamber machine work HPDC vs LPDC die casting Die casting vs permanent mold casting SHENZHEN CAMEL DIE LIMITED provides high-quality die casting mold design, stable mold development, and mold production export from China to North America & Europe. One of the worldwide leading mold manufacturers specializing in high pressure die casting (HPDC) mold build in-house. Currently, our factory has 15 sets of CNC machines and the primary material covers aluminum alloy, zinc alloy, and magnesium alloy. In addition, one-stop manufacturing service for all industrial applications, such as automotive, telecom equipment, electrical appliances, mechanical, motorcycle accessories, lighting, home appliances, medical instruments, aerospace, and machinery industries, etc. We are also ISO 9001:2015 and IATF 16949:2016 certificate company. About our team Why choose us Communication: 24 Hours Online Service ( China/USA teams) Customer Service Team Works From Shenzhen, China, and Nashville, TN Professional Service: Working In The Mold Industry For More Than 12 Years Management: With Rich Experience From Designing, Processing, Mold trials, and Shipment Mature Project Management System Reduce Cost Short Lead time: On-Time Delivery Rate At 97.14% Efficient Trim Die Reduce Waste Materials Longer Lifespan: The Mold Life Of Aluminum Die Casting Molds Can Reach 200,000 Shots The Success Rate Of The First Test Can Be Up To 96% Effective: Quotes And DFM Will Be Provided Within 24 Hours The Mold 3D Drawings Are Provided Within 3 Days After Confirmation Of DFM Honor: Had Passed The ISO 9001:2015 and IATF 16949:2016 Free Quote & Part Analysis → CUSTOMIZED MOLD DISPLAY OF CAMEL 1. Aluminum Die Casting Molds The temperature of the aluminum alloy melt is usually around 1202~1292°F. The mold life should be focused on whether mold sticking and early dry cracking of the mold cavity occur. At present, General used steels included: 4Cr5MoSiV1 (H13), 4Cr5MoSiV (H11), 3Cr2W8V, and new steel grades Y10 and HM3. 2. Magnesium Die Casting Molds The melting point of magnesium alloy is 1202°F. Die casting has a good molding feature. The tensile strength of magnesium alloy castings is equivalent to that of aluminum alloy castings, generally up to 250Mpa, up to more than 600Mpa. Compared with aluminum alloy, magnesium alloy has lower hot melt, and its iron content is also very low. Therefore, the mold has a longer life. 3. Zinc Die Casting Molds The melting point of zinc alloy is 752~806°F, and the surface temperature of the zinc alloy die casting mold cavity will not exceed 752°F. The materials generally used to manufacture structural steels 40Cr, 30CrMnSi, 40CrMo, etc. Alloy mold steels 5CrNiMo, 5CrMnMo, 4Cr5MoSiV, 4Cr5MoSiV1, 3Cr2W8V, CrWMn, etc. 4. Trim Die Long tool life to reduce the setup time and waste materials. Mold trials ranging from 280 tons to 3000 tons( 280T, 350T, 500T, 800T, 1250T,1650T, 3000T), and 12-15 sets of big die casting dies per month. High Pressure Aluminum Alloy Die Casting Mold Case: Product Parameters Product Material: A380 Product Size (LxWxH): 443.97X469.89X243.6 Product Industry: Casino industry Qty Of Cavity: 1*1 Qty Of Slider: 2 Mold Type: 2-Plate mold Machine Tons: 1650T Mold Size (mm): 1180X1050X871 Lead Time: 40 days CAMEL 's first factory, located in Dongguan city with 5,400 square meters supplies a capacity of around 300 sets per year. And the second factory, estimated in 2019 located in Huizhou city with 6,100 square meters to build about 240 sets of large molds per year. Essential equipment for die casting mold manufacture including CNC, EDM, WEDM, Fixtures, CMM, OMM, Die Spotting Machine, Oil Temperature Machine, and Mold Trial Machine. CAMEL has 4 locations in total: 2 factories for die casting dies mold manufacturing respectively, 1 engineering office, and 1 sales office, with around 140 people in total. ONE OF THE WORKSHOPS IN CAMEL HUIZHOU FACTORY We offer you fast, affordable, reliable service while also providing your company with first-rate quality products. We understand that our customers need both quality and service to manufacture their top-quality products. With this understood, we will exceed our customers' expectations at a fantastic price. CAMEL IS A PROFESSIONAL DIE CASTING MOLD MANUFACTURER AND SUPPLIER IN CHINA. OUR ENGINEER TEAM WITHIN MORE THAN 12 YEARS OF TOOL AND DIES DESIGNING EXPERIENCE! PLEASE CONTACT US IF YOU HAVE ANY ALUMINUM DIE CASTING MOLD PROBLEMS IN ANY INDUSTRY! contact

CAMEL DIE provides Magnesium die casting mold manufacturing service of mold processing and ( HPDC ) high pressure die casting molds design for Magnesium and Magnesium alloys. HPDC - Magnesium Alloy Die Casting Molds Magnesium Alloy is the lightest commonly used structural metal. Its use in die cast parts has grown dramatically, often replacing plastic parts with greater strength and rigidity at no weight penalty. Mg alloy AZ91D is the most widely-used magnesium die casting alloy, offering high purity with excellent corrosion resistance, excellent strength, and excellent castability. Corrosion resistance in AZ91D is achieved by enforcing strict limits on metallic impurities. Magnesium’s high cost limits it to weight-sensitive applications in the aerospace and automotive industries. Commonly used magnesium die casting alloys metals grades: AZ91D, AZ31B, AZ40, AZ41, AM60B, AM50A, etc. The Main Physical Of Magnesium Alloys As Below: ●AZ91D belongs to the category of cast magnesium alloy, which has a low affinity with iron, less mold sticking, and has a longer mold life than aluminum alloy. Magnesium alloy is the lightest metal among practical metals, with high strength and high rigidity. It is mostly used in lightweight parts such as automobile instrument panel frame, wiper bracket, bicycle wheel hub, steering wheel frame, etc. Magnesium alloy die castings are mainly processed by die casting assisted by subsequent processing, and the appearance can be changed by surface methods such as electrophoresis. ●AZ31B magnesium alloy is a wrought magnesium alloy with good mechanical properties and is mainly used for automobile parts, machine parts, and communication equipment. ●AZ40 magnesium alloy product use: engine gear casing, oil pump and oil pipe, instrument panel, gearbox body, crankcase, engine front cover, cylinder head, air conditioner casing, etc. ●AZ41 magnesium alloy has high strength and hardness, electrical and thermal conductivity, good wear resistance, and wear resistance. After aging treatment, the hardness, strength, electrical conductivity, and thermal conductivity are significantly improved, and it is easy to weld. ● AM60B has high elongation and impact resistance. Steering wheels and seats on cars, etc. ●AM50A has high elongation and impact resistance. Steering wheels and seats on cars, etc. Magnesium alloy die casting die life depends upon the part/tool design, as well as the Tool steels used. Commonly mold steels are used: H-13, H-13, ESR, Assab 8407, Bohler W302, and Assab 8418. etc. CAMEL is a professional high-pressure die-casting molds (HPDC) manufacturer in China, The main products include aluminum alloy die-casting molds, zinc alloy die-casting molds, and magnesium alloy die-casting molds. From tools design & build to die casting parts pre & mass production. The main industries we support are Automotive Industry, Motorcycle Industry, Aerospace Industry, Office furniture Industry, Lock Industry, Electrical Industry, Lighting Industry, Casino Industry, Home Appliances Industry, Machinery Industry, Communications Industry, and Others. Capabilities: Currently, We occupy 54,000 square feet with a workshop plant located at Huizhou City, And another plant 49,000 square feet workshop plant located at Dongguan City, China. Quantities of Major Machines： 15 sets of CNC Machining Centers 5 sets of EDM Machining 2 sets of Wire cutting 2 sets of CMM 2 sets of Projector 2 sets of Spot Machine Take care of all projects according to the mold projects management system. DFM ( 2 days) Moldflow Analysis (24 Hours) Mold Design (2-3 days) Weekly Tooling Schedule Mold Trial Mold Shipment Die Casting Molds We Build: Trimming Die High-Pressure Zinc alloy die casting mold High-Pressure Aluminum alloy die casting mold High-Pressure Magnesium alloy die casting mold Free Quote & Part Analysis → contact

CAMEL provides Zinc die casting mold manufacture service of development, design, processing. Zamak is the main material for mold. What is High Pressure Zinc Alloy Die Casting Molds The zinc die casting parts can reach a tolerance: 0.01mm~0.03mm as a requirement. It can be used in a wide range of industries. Like: Toys, lamps, decorations, Auto parts, Electromechanical parts, mechanical parts, electrical components, etc. Zinc alloy material with a low melting point, good fluidity, high strength, high hardness, high precision, and stability. Zinc die parts have good thin wall capability for mass production, and high corrosion resistance. Therefore, zinc alloy die casting is an ideal alternative to many industrial component materials. Commonly used zinc alloy grades: Zn 1#, Zn 2#, Zn 3#, Zn 5#, Zamak8#, etc. The Main Physical Characteristics Are As Below: Currently, We occupy 54,000 square feet with a workshop plant located at Huizhou City, And another plant 49,000 square foot workshop plant located at Dongguan City, China. Quantities of Major Machines： 15 sets of CNC Machining Centers 5 sets of EDM Machining 2 sets of Wire cutting 2 sets of CMM 2 sets of Projector 2 sets of Spot Machine Zinc alloy dies casting mold life depends upon the part/tool design, as well as the Tool steels used. Commonly Mold Steels Used: H-13, H-13, ESR, Assab 8407, Bohler W302, and Assab 8418. etc. Take care all projects according to mold projects management system. CAMEL has been provided zinc die casting molds from custom zinc die casting tooling to middle-sized zinc die casting parts production, meanwhile including surface treatments service based on customers’ requirements, such as Plating chrome, Plating Tarnish, UV Coating, Powder coating, Painting, Anodizing, Blacking, Impregnating, etc. We run all metal products under ISO 9001:2015 and IATF 16949:2016. Die casting machines for mold trials ranging from 280 tons to 3000 tons ( 280T, 350T, 500T, 800T, 1250T,1650T, 3000T), Our capability from tooling design to build dies about 12-15 sets of big die casting dies per month. DFM ( 2 days) Moldflow Analysis (24 Hours) Mold Design (2-3 days) Weekly Tooling Schedule Mold Trial Mold Shipment Free Quote & Part Analysis → Die Casting Molds We Build: Trimming Die High-Pressure Zinc alloy die casting mold High-Pressure Aluminum alloy die casting mold High-Pressure Magnesium alloy die casting mold contact

CAMEL provides Zinc die casting mold manufacture service of development, design, processing. Zamak is the main material for mold. High Pressure Zinc Alloy Die Casting Molds The zinc die casting parts can reach a tolerance: 0.01mm~0.03mm as a requirement. It can be used in a wide range of industries. Like: Toys, lamps, decorations, Auto parts, Electromechanical parts, mechanical parts, electrical components, etc. Zinc alloy material with a low melting point, good fluidity, high strength, high hardness, high precision, and stability. Zinc die parts have good thin wall capability for mass production, and high corrosion resistance. Therefore, zinc alloy die casting is an ideal alternative to many industrial component materials. Commonly used zinc alloy grades: Zn 1#, Zn 2#, Zn 3#, Zn 5#, Zamak8#, etc. The Main Physical Characteristics Are As Below: Currently, We occupy 54,000 square feet with a workshop plant located at Huizhou City, And another plant 49,000 square foot workshop plant located at Dongguan City, China. Quantities of Major Machines： 15 sets of CNC Machining Centers 5 sets of EDM Machining 2 sets of Wire cutting 2 sets of CMM 2 sets of Projector 2 sets of Spot Machine Zinc alloy dies casting mold life depends upon the part/tool design, as well as the Tool steels used. Commonly Mold Steels Used: H-13, H-13, ESR, Assab 8407, Bohler W302, and Assab 8418. etc. Take care all projects according to mold projects management system. CAMEL has been provided zinc die casting molds from custom zinc die casting tooling to middle-sized zinc die casting parts production, meanwhile including surface treatments service based on customers’ requirements, such as Plating chrome, Plating Tarnish, UV Coating, Powder coating, Painting, Anodizing, Blacking, Impregnating, etc. We run all metal products under ISO 9001:2015 and IATF 16949:2016. Die casting machines for mold trials ranging from 280 tons to 3000 tons ( 280T, 350T, 500T, 800T, 1250T,1650T, 3000T), Our capability from tooling design to build dies about 12-15 sets of big die casting dies per month. DFM ( 2 days) Moldflow Analysis (24 Hours) Mold Design (2-3 days) Weekly Tooling Schedule Mold Trial Mold Shipment Free Quote & Part Analysis → Die Casting Molds We Build: Trimming Die High-Pressure Zinc alloy die casting mold High-Pressure Aluminum alloy die casting mold High-Pressure Magnesium alloy die casting mold contact

​Product Material: Zamak 3 Product Size (LxWxH): 115x124x51mm Qty Of Cavity: 1 Qty Of Slider: 2 Mold Type: 2-Plate mold Machine Tons: 400Ton Mold Size (mm): 440x440x470 Lead Time: 28 days ZINC DIE CASTING MOLD MANUFACTURER PRODUCT PARAMETERS Product Material: Zamak 3 Product Size (LxWxH): 115x124x51mm Qty Of Cavity: 1 Qty Of Slider: 2 Mold Type: 2-Plate mold Machine Tons: 400Ton Mold Size (mm): 440x440x470 Lead Time: 28 days

Product Material: ADC12 Product Size (LxWxH): 150x80x69mm Qty Of Cavity: 2 Qty Of Slider: 2 Mold Type: 2-Plate mold Machine Tons: 400Ton Mold Size (mm): 650x550x480 Lead Time: 32 days ALUMINUM DIE CASTING MOLDS PRODUCT PARAMETERS Product Material: ADC12 Product Size (LxWxH): 150x80x69mm Qty Of Cavity: 2 Qty Of Slider: 2 Mold Type: 2-Plate mold Machine Tons: 400Ton Mold Size (mm): 650x550x480 Lead Time: 32 days

This page shows our production control process, some examples of past work with die casting dies for Automotive industrial customers. AUTOMOTIVE INDUSTRIAL DIE CASTING MOLD ALUMINUM DIE CASTING MOLD FOR VOLKSWAGEN Product Material: AL380 Product Size (LxWxH): 173.68x175.17x54.32mm Product Size (LxWxH): 173.67x175.74x55.62mm Product Industry: Auto industry ( used for Top cover of auto air conditioning compressor) Qty Of Cavity: 2+2 Qty Of Slider: 0 Mold Type: 2-Plate mold Machine Tons: 550Ton Mold Size (mm): 880x720x470 Lead Time: 32 days READ MORE→ PROJECT DETAILS Project Management 1, RFQ & Quote CAMEL provide quote within 1-2 working days. And provide DFM and mold flow if needed. 2, DFM & Moldflow CAMEL provide DFM and Moldflow within 3 working days. 3, Mold Design & Design Review Usually 3D mold drawing for 1 set mold submit within 2-3 working days. and 3-5 sets mold drawing provide within 1 week . CAMEL do care about lead time. Design review to ensure all requirements completed and correctly before send out mold drawing . 4, Tooling Schedule & Week report CAMEL provide the first schedule within 24 hours after get customer approve for order& cut steel, and update scheudle with processing pictures on each Monday. And send project tracker with all sets molds status(Still processing) on each Thursday. 5, Trial Report & FAI Report Mold trial report will be provided within 24 hours after mold trial, there has picture showing the mold running status and sample's status in trial report, And provide trial video and parameter together. FAI report of casting sumbit within 72 hours after finish mold trial. 6, Sample approval and Mold Shipment 1) Provide X-ray inspecting report to ensure casting quality. 2) Ship casting within 24 hours after finish trial, and provide waybill in timely. 3) After samples approval and shippment informed. According to Mold checking list to ensure all requiremets completly and correctly to ship to our clients. 7, After-Service CAMEL have 3 cooperated after-service location at Europe (Austria ,Slovenia), and 5 cooperated after-service location at Unit States (MI,IN,TX). CAMEL be responsible for the mold production smoothy during mold life. contact

Mold Making refers to the processing of forming and blanking tools, in addition to shearing and die-cutting dies. Die casting mold is a tool for die casting metal parts, a tool for completing the die casting process on a dedicated die casting die forging machine. Mold Making & Die Casting Mold Manufacturing Process Mold Making Mold Making refers to the processing of forming and blanking tools, in addition to shearing and die-cutting dies. Normally, the mold consists of two parts: the cavity die and the core die. A steel plate is placed between the upper and lower dies, and the material is molded under the action of a press. When the press is opened, the workpiece defined by the shape of the die is obtained, or the corresponding scrap is removed. Workpieces were as small as an electronic connector or as large as an automotive dashboard can be formed with a die. A progressive die is a set of dies that automatically moves the machined workpiece from one station to another and gets the molded part at the last station. Die processing process includes: cutting die , blanking die, compound die, extrusion die, four-slide die, progressive die, stamping die, die cutting die, etc. Die Casting Mold Manufacturing Process Die-casting materials, die-casting machines , and molds are the three significant elements of die-casting production, and none of them are indispensable. The so-called die-casting process is the organic and comprehensive application of these three elements to enable stable, rhythmic, and efficient production of qualified castings with good appearance, internal quality, and dimensions that meet the requirements of the drawing or agreement, or even high-quality castings. The Latest Technology Die Casting Mold Die casting mold is a tool for die casting metal parts, a tool for completing the die casting process on a dedicated die casting die forging machine. The basic process of CAMEL die-casting is first low-speed or high-speed casting of molten metal into the mold's cavity. Next, the mold has a movable cavity surface, which is pressurized forged with the cooling process of the molten metal, which eliminates the shrinkage of the blank. Shrinkage defects also make the internal structure of the blank reach broken grains in the forged state. As a result, the comprehensive mechanical properties of the blank have been significantly improved. A variety of new die-casting mold surface treatment technologies continue to emerge, but generally can be divided into the following three categories: (1) Improved technology of traditional heat treatment process; (2) Surface modification technology, including surface thermal expansion treatment, surface phase change strengthening, electric spark strengthening technology, etc.; (3) Coating technology, including electroless plating, etc. Die-casting molds are a large category of molds. It is still difficult to meet the ever-increasing performance requirements by relying only on the application of new mold materials . Various surface treatment technologies must be applied to the surface treatment of die-casting molds in order to achieve Requirements for high efficiency, high precision, and long life. Among various molds, the working conditions of die-casting molds are relatively harsh. Die casting is to fill the mold cavity with molten metal under high pressure and high speed and die-casting. It repeatedly contacts the hot metal during the working process. Therefore, the die-casting mold is required to have high thermal fatigue, thermal conductivity, wear resistance, and corrosion resistance. , Impact toughness, red hardness, good mold release, etc. Therefore, the surface treatment technology requirements for die-casting molds are relatively high. 2. Surface modification technology Surface thermal diffusion technology This type includes carburizing, nitriding, boronizing, carbonitriding, sulfur carbonitriding, and so on. Carburizing and carbonitriding The carburizing process is used in cold, hot work and surface strengthening of plastic molds, which can improve the life of the mold . For example, the die-casting mold made of 3Cr2W8V steel is first carburized, quenched at 1140～1150℃, and tempered twice at 550℃. As a result, the surface hardness can reach HRC56～61, which increases the die life of die-casting non-ferrous metals and their alloys by 1.8～3.0 times. When carburizing, the main process methods include solid powder carburizing, gas carburizing, vacuum carburizing, ion carburizing, and carbonitriding formed by adding nitrogen to the carburizing atmosphere. Among them, vacuum carburizing and ion carburizing are technologies that have been developed in the past 20 years. This technology has the characteristics of fast carburizing, uniform carburizing, smooth carbon concentration gradient, and small deformation of the workpiece. It will be used on the surface of the mold, especially the precision mold. Play an increasingly important role in surface treatment. 1. Improved technology of traditional heat treatment process The traditional heat treatment process of die-casting molds is quenching-tempering, and later surface treatment technology has been developed. Due to the variety of materials that can be used as die-casting molds, the same surface treatment technology and process applied to different materials will produce different effects. CAMEL proposes substrate pretreatment technology for mold substrate and surface treatment technology. On the basis of traditional technology, it proposes suitable processing technology for different mold materials to improve mold performance and increase mold life. Another development direction for the improvement of heat treatment technology is to combine traditional heat treatment technology with advanced surface treatment technology to increase the service life of die-casting molds. For example, the chemical heat treatment method carbonitriding, NQN combined with the conventional quenching and tempering process (namely carbonitriding-quenching-carbonitriding composite strengthening, not only obtains higher surface hardness, but also effective hardening layer The depth increases, the hardness gradient distribution of the infiltrated layer is reasonable, the tempering stability and the corrosion resistance are improved, so that while the die-casting mold obtains good core performance, the surface quality and performance are greatly improved. 3. Nitriding and related low-temperature thermal expansion technology Including nitriding, ion nitriding, carbonitriding, oxygen nitriding, sulfur nitriding, and ternary sulfur carbon nitriding, oxygen, nitrogen, and sulfur. These methods have simple processing technology, strong adaptability, low diffusion temperature, generally 480-600°C, and small workpiece deformation. They are especially suitable for surface strengthening of precision molds. The nitride layer has high hardness, good wear resistance, and good impact resistance. The nitriding process is a commonly used process for surface treatment of die-casting molds, but when a thin and brittle white layer appears in the nitriding layer, it cannot resist the effect of alternating thermal stress and is prone to micro-cracks. Crack and reduce thermal fatigue resistance. Therefore, in the nitriding process, the process must be strictly controlled to avoid the formation of brittle layers. Die casting and mold are both different and connected. The birth of the die-casting mold industry is a perfect combination of the two. In other words, die-casting, molds, and die-casting molds are three different industries, and their relationship mainly exists in several aspects. : Die-casting and mold integration, all molds are manufactured by ourselves, and rarely do molds for other companies; professional die-casting mold manufacturing, no die-casting; only die-casting, no mold manufacturing capabilities. CAMEL is a professional die casting mold manufacturer based in China. Our design team with more than 10 years of experience. Please contact us if you have technical difficulties.

At last, steps 7-9 of die casting mold design are on this page. Steps Of Die Casting Die(HPDC Mold) Design III Die casting mold design, We often said as design of die casting dies or die casting die design. Also, Which be called die casting mould design in some countries. The basic die casting die design steps are summarized as follows: 1. Understand and determine the task 2. Design preparation 3. Select the parting surface and die casting system 4. Choose the die casting equipment 5. Determine the appropriate mold structure and draw the mold assembly sketch * 6. Calculation and verification of relevant parameters * 7. Draw the die casting mold pattern * 8. Proofreading and review * 9. Organize and archive design materials At last, The steps 7-9 of die casting mold design on this page. STEPS OF DIE CASTING DIE(HPDC MOLD) DESIGN III 7. Draw the die casting mold pattern * 7 Draw according to the national drawing standards, sometimes combined with factory custom drawing methods that are not specified by the national standards 1) Draw a die-casting drawing Before drawing the mold assembly drawing, the die-casting drawing should be drawn, and it should meet the requirements of the part drawing and process data. The size guaranteed by the next process should be marked with the words "process size" on the drawing. If after die-casting, except for repairing the burrs, no other machining is performed, then the process drawing is exactly the same as the part drawing. It is best to mark the part number, name, material, material shrinkage rate, drawing ratio, etc. under the die-casting drawing. Die casting drawing and material shrinkage are usually drawn on the mold assembly drawing. 2) Draw the mold assembly structure diagram The die-casting mold assembly drawing reflects the assembly relationship between the parts, the shape and size of the main parts and the working principle of die-casting. When drawing the mold assembly drawing, try to use a 1:1 ratio, first start drawing from the cavity, and draw the main view and other views at the same time. Code all the part numbers in order, and fill in the detailed list, marking the technical requirements and instructions for use. The mold assembly drawing should include the following: the structure of the pouring system and the overflow system, the position of the parting surface and the method of parting and taking parts, the shape of the mold and the positioning of all connecting parts, the position of the guide, the overall size of the mold, auxiliary tools ( Picking and unloading tools, calibration tools, etc.), related technical instructions, etc. 3) Draw a part drawing In addition to standard parts, all mold parts that need to be self-made should be separately drawn to meet the requirements of mechanical drawing specifications to meet the requirements of delivery processing; the drawing number of the part drawing should be consistent with the part drawing number in the assembly drawing so that it is easy to check the reason The sequence of disassembling and drawing parts of the mold assembly drawing should be: first inside and then outside, first complicated and then simple, first dismantling and drawing forming parts, and then dismantling and drawing structural parts. Graphics requirements: draw according to scale, allowing zoom in or zoom out. The view selection is reasonable, the projection is correct, and the layout is appropriate. In order to make the processing personnel easy to understand and easy to assemble, the graphics should be as consistent as possible with the assembly drawing, and the graphics should be clear. The dimensioning requirements are unified, centralized, orderly, and complete. The order of dimensioning is: first mark the main part dimensions and draft angle, then mark the matching dimensions, and then mark all the dimensions. Mark the mating dimensions first on the non-main parts drawings, and then mark all the dimensions. Other content, such as part name, mold drawing number, material designation, heat treatment, and hardness requirements, surface treatment, graphic ratio, processing accuracy of free size, technical description, etc. must be filled in correctly. 8. Proofreading and review * 8 Check the view positions of all parts drawings and assembly drawings, whether the projection is correct, and whether the drawing method meets the national standards of drawing. Whether the placement of each mold part on the assembly drawing is appropriate and whether it is clearly indicated; whether the part number, name, and production quantity on the part drawing are omitted, whether it is a standard part or a non-standard part; the material, heat treatment, surface treatment, and surface of the mold part Whether the degree of finishing is marked and clearly described; the working size and matching size figures should be correct and no missing size. Check the processing performance (whether the geometric structure of all parts, drawing methods, dimensions, etc. are conducive to processing); whether the position of the parting surface and the precision of finishing meet the needs, and whether there will be flashing. After opening the mold, can it be ensured that the die-casting parts remain on the side of the mold with the ejector device, whether the demolding method is correct, whether the size, position, and quantity of the push rod (push tube) are appropriate, and whether the push plate will be stuck by the core, Will it scratch the die casting parts. Whether the location, size, and quantity of the flow line of the cooling medium are appropriate; whether the location and size of the pouring system and the overflow system are appropriate. When the die casting part has an undercut, whether the mechanism for removing the undercut is appropriate, such as whether the slider and push rod in the inclined pin core pulling mechanism interfere with each other. 9. Organize and archive design materials 9 From the beginning to the success of mold design processing and inspection, the technical data generated during this period, such as the task book, the part drawing, the technical manual, the mold assembly drawing, the mold part drawing, the base drawing, the mold design manual, and the inspection record sheet, Trial and repair records, etc., are sorted, bound, numbered and archived according to regulations. Link to: STEPS OF DIE CASTING DIE(HPDC MOLD) DESIGN I Link to: STEPS OF DIE CASTING DIE(HPDC MOLD) DESGIN II contact