This article will explain the working principle and correct operation method of the hot-chamber die casting machine How Does Hot-chamber Die Casting Machine Work Hot-chamber die casting machine is a kind of die-casting machine with a high degree of automation, less material loss, and higher production efficiency than the cold-chamber die-casting machine. It is suitable for die-casting zinc, lead, and other low-melting non-ferrous alloy parts and can be widely used in automobiles and motorcycles: accessories, instruments, household hardware, household appliances, and other industrial sectors. Working principle of hot chamber die casting machine: When the shot hammerhead rises, the molten metal in the crucible enters the pot press chamber through the pot inlet. After the mold is closed, the molten metal fills the die casting cavity from the nozzle head along the channel after the hammerhead is pressed down. Medium solidification molding, the injection hammerhead rises, the mold is opened to take out the casting, and a die-casting cycle is completed. The injection chamber of the hot chamber die-casting machine and the injection punch are immersed in the molten metal. The injection chamber is connected with the gate of the die-casting mold through a gooseneck tube. The structure of the hot chamber die casting machine: The hot-chamber die casting machine is mainly composed of four parts: mold clamping device (also called mold clamping device), injection device, hydraulic transmission system, and electrical control system. The mold clamping device mainly plays the role of closing and opening the mold, locking the mold, and ejecting the product. It is mainly composed of a fixed seat plate, a movable seat plate, a tie rod, a mold clamping hydraulic cylinder, an ejection mechanism, a mold adjustment device, and a safety door. The hydraulic transmission system is a system that transmits power through various hydraulic components and circuits to realize various action programs. It is mainly composed of hydraulic pumps, lock/open mold hydraulic cylinders, thimble hydraulic cylinders, buckle nozzle hydraulic cylinders, and injection hydraulic cylinders. , Various control valves, accumulators, oil tanks, coolers, hydraulic oil, etc. The electrical control system is to ensures that the machine works according to the predetermined pressure, speed, temperature, and time. It is mainly composed of a motor and various electrical components, meters, and electrical circuits. Features of hot chamber die casting machine: Die-casting of low-melting-point alloys is usually the main method, and zinc alloy is the most typical one; It is suitable for the production of small die-casting parts, while hot-chamber die-casting is not suitable for medium and large-scale die castings; The molten metal filled into the mold cavity always flows in the closed channel, and the oxidized inclusions are not easily involved, which is more beneficial to the quality of the die casting; The automation of die-casting process is easy to realize; Since no pouring procedure is required, the production efficiency is higher under normal operation; The injection pressure is slightly lower, and there is no pressurization stage in the injection process, but it has little effect on small and thin-walled parts; The life of hot work parts such as injection punches, pouring pots, nozzles, etc. is difficult to grasp and control, and it takes time to replace after failure; When replacing or repairing the furnace, it is necessary to disassemble and assemble hot work parts, which increases the auxiliary time; For the hot chamber die casting of high melting point alloys, magnesium alloy is still more suitable at present, and the hot chamber die casting machine used for magnesium alloys also has the above-mentioned characteristics.

SHENZHEN CAMEL DIE LIMITED'S core businesses are Die casting mold development & manufacturing, Product structure optimization, and Small-batch mass production of die-casting parts. The Chamber of Commerce and Municipal Government Office in Shenzhen Jointly Visited Member Units Authors, Wang Yanjun 23/03/2021 The Executive Chairman, Wang Yanjun and Secretary-General of Shenzhen Xingtai Chamber of Commerce, Wang Rui, Vice-Chairman, and Wang Xianliang, Deputy Director of the Investment Promotion Office of Xingtai Municipal People’s Government in Shenzhen, jointly visited Vice-Chairman Tian Shimin'S company-Shenzhen CAMEL DIE LTD on the afternoon of March 22. SHENZHEN CAMEL DIE LTD is headquartered near Tian'an Digital City in Longgang District, Shenzhen City. It was established in June 2009. The company initially focused on precision mold engineering services and overseas sales for automobiles and white goods and expanded to the current R&D and manufacturing of plastic molds. Four core businesses are Plastic mold development & manufacturing, Die casting mold development & manufacturing, Product structure optimization, and Small-batch mass production of plastic parts & die-casting parts. After 11 years of experience accumulation and improvement, it has now developed into three domestic branches, two South China factories, two overseas after-sales service points, and multiple overseas technical service cooperation points, integrating R&D, production, and holding industry quality systems of mold manufacturing and product production enterprise integrating certification and after-sales technical support. The main service industries include aviation, automobiles, white goods, agricultural irrigation, lighting, and security. The main service customers are the first-class parts suppliers of world-renowned brands, such as General Motors, Chrysler, General Electric, British Lotus, London Taxi, Bentley, Tier 1 supplier of Boeing aircraft seats, and Whirlpool. CAMELer takes "respect, efficiency, and self-examination" as its core value, and continues to standardize the triangular win-win relationship with customers, employees, and partners. In innovative design concepts, cutting-edge manufacturing technology research and development, scientific management system, and other aspects, make unremitting efforts to form a global industry standard and go all out for the Chinese manufacturing industry to go global. -End- [Reprinted from Toutiao Read the original text] CAMEL IS A PROFESSIONAL DIE CASTING MOLDS MANUFACTURER BASED IN CHINA, OUR DESIGN TEAM WITHIN MORE THAN 12 YEARS OF DESIGNING AND MAKING STABLE ALUMINUM ALLOY HIGH-PRESSURE DIE CASTING TOOL AND DIE EXPERIENCE. PLEASE CONTACT US IF YOU HAVE ANY ALUMINUM DIE CASTING DIES PROBLEMS IN ALL INDUSTRIES!

This page shows the die casting mold quality projects control system of CAMEL that makes our good product rate is up to 98.13%. PROJECT MANAGEMENT SYSTEM 1. Request For Quote (RFQ) 1 Provide quotations within 24 hours after receiving a detailed RFQ, with preliminary die layout. Quote information: a) 2D/3D part data. (necessary) b) Quantity of cavity/cast requirement. c) Steel requirement. d) Die casting machine. 2. Design For Manufacturing (DFM) Provide DFM within 2 working days. We do the DFM for each die casting dies, we analyze the parting line, gate and overflow, ejection and some potential concerns, etc. in the part analysis report. 2 3. Flow Simulation & FEM 3 Three experienced simulation technicians. We do the Simulation & FEM for each die casting dies, we carry out filling, temperature, solidification, and cycle simulations on request, such simulations enable the establishment of casting-optimized geometries during the development phase of a part. We examine the strength of particularly stressed die components such as holder blocks and the locking surfaces of highly loaded slides during the design process.Flow3D as simulation and calculation software. 4. Mold Design 4 15 experienced engineers for design and 3D modeling. We provide the mold design within 3-4 working days. From the first concept study to the finished die, our 3d die design is based on customer specifications. Interfaces: X-T, IGES, and STEP. CAD systems: Siemens NX. 5. Engineering Work 5 Fast response time and flexible service, Communicate in English with customers directly. The entire process chain at a glance by ERP system, to guarantee the lead-time on time. We have many years of experience of exporting die casting die, and our strong engineering team can provide effective suggestions of the development process from castability optimization of the desired castings, and the knowledge and understanding behind each of the individual phases of the development process flow into every other working step in the creation of a die-casting die. Weekly Schedule (Every Monday). 6. Quality Control 6 3 qualified measuring technicians in 2 separate shifts. To guarantee the mold quality and lead time on time, we do the inspection for each step in-house from material to machining. HEXAGON for precise measurement (CMM), HEXAGON for precise measurement (Profile Projector); Hardness testing machine, Microscope, Ultrasonic Inspection. 7. Sampling 7 Provides a trial report and video clip within 24 hours after completing the trial. In order to ensure the dimensional accuracy of the dies before delivery to our customers, we have the capacity and the know-how to carry out dies samples independently. For this, we are available: Sampling aluminum, magnesium, and zinc castings. Use infrared thermography to confirm if the mold temperature is good enough to start the trial, avoid the risk of mold crack from sampling in Unsuitable temperatures. 8. Inspection Report 8 3 qualified measuring technicians in 2 separate shifts. Upon customer request, we can produce initial sample test reports in-house with full documentation. In order to perform such inspections, we employ: HEXAGON for precise measurement (CMM) HEXAGON for precise measurement (Profile Projector) 9. Maintenance 9 Preventive and planned tool maintenance. Customer service and assistance in finding the correct solution to a given problem Introducing changes or optimizations from a design to an already completed die Our goal: Helping our customers maintain problem-free mass production; Production stability and thus cost reduction for our customers; Maximum utilization of tool life. 10. Shipment & After Service 10 Provide international service through agencies in different parts of Europe, North America, and Australia. Check each mold to ensure all the mold requirements are completed correctly. Sends photos with each mold shipment within 24 hours of the mold being shipped and follows the transportation progress until the mold reaches our customer. Regularly follows up with customers to ensure the mold is running smoothly during production, and remind the customer to do tempering in time. 1. ----------------------(Click here for details)-----------------------------------Request For Quote (RFQ) 2. ----------------------------------------------------------------------------Design For Manufacturing (DFM) 3. -----------------------------------------------------------------------------------------Flow Simulation & FEM 4. ------------------------------------------------------------------------------------------------------ Mold Design 5. ------------------------------------------------------------------------------------------------Engineering Work 6. ---------------------------------------------------------------------------------------------------Quality Control 7. ---------------------------------------------------------------------------------------------------------- Sampling 8. ----------------------------------------------------------------------------------------------- Inspection Report 9. ------------------------------------------------------------------------------------------------------Maintenance 10. ------------------------------------------------------------------------------------ Shipment & After Service

In order to smoothly process the dies manufacturing, trial mold, and normal use, the technical requirements for manufacturing, assembling, use, and other processes must be indicated on the assembly drawing and part drawing of the Die-casting dies. Technical specifications of die casting dies After the design of the Die-casting dies structure is completed, there are more important and more complex manufacturing, assembly, mold trial, and production application processes. To smoothly process the dies manufacturing, trial mold, and normal use, the technical requirements for manufacturing, assembling, use, and other processes must be indicated on the assembly drawing and part drawing of the Die-casting dies. 1. Technical requirements that should be indicated in the Die-casting dies assembly drawing 2. Technical requirements for the shape and installation position of the Die-casting dies 3. Technical requirements for overall assembly accuracy of Die-casting dies 4. Dimensional tolerance and fit of structural parts of Die-casting dies 5. Geometric tolerances and surface roughness requirements of Die-casting dies structural parts 1. Technical requirements that should be indicated in the Die-casting dies assembly drawing 1 The assembly drawing should indicate the following technical requirements (1) The maximum external dimensions of the dies(length×width×height). To facilitate the review of whether there is interference between the sliding components and the machine components when the dies are working, the size, position, and stroke of the hydraulic core-pulling cylinder, the size and position of the slider core-pulling mechanism, and the position of the slider to the endpoint sketches should be drawn. (2) Choose the Die-casting machine model. To facilitate the review of whether there is interference between the sliding components and the machine components when the dies is working, the size, position, and stroke of the hydraulic core-pulling cylinder, the size and position of the slider core-pulling mechanism and the position of the slider to the end point sketches should be drawn. (3) Choose the inner diameter, specific pressure, or nozzle diameter of the pressure chamber. (4) The minimum mold opening stroke (if the maximum mold opening stroke is limited, it should also be noted). (5) Push out the itinerary. (6) Indicate the cooling system, hydraulic system inlet, and outlet. (7) Pouring system and main dimensions. (8) Action stroke of special motion mechanism. 2. Technical requirements for the shape and installation position of the Die-casting dies 2 The shape and installation position of the Die-casting dies should meet the following technical requirements: (1) The edges of each template should be chamfered 2×45°, and the mounting surface should be smooth and flat, and there should be no protruding screw heads, pins, burrs, and scratches. (2) Mark obvious marks on the non-working surface of the dies, including the following: product code, dies number, manufacturing date, and dies manufacturer's name or code. (3) The movable and fixed molds are respectively provided with screw holes for lifting, and the larger parts (>25kg) should also be provided with lifting screw holes. The effective thread depth of the screw hole is not less than 1.5 times the diameter of the screw hole. (4) The relevant dimensions of the dies installation part should be by the relevant corresponding dimensions of the selected die-casting machine, and the installation and disassembly are convenient. The installation hole diameter and depth of the pressure chamber must be strictly inspected. (5) Except for the guide sleeve hole and the oblique pinhole on the parting surface, all process holes and screw holes in the dies manufacturing process should be blocked and flush with the parting surface. 3. Technical requirements for overall assembly accuracy of Die-casting dies 3 The overall assembly accuracy of the die-casting dies should be guaranteed to meet the following technical requirements (1) The parallelism between the dies parting surface and the installation plane of the movable and fixed dies seat plates is selected according to the provisions of the table below： The specified unit of parallelism between the dies parting surface and the installation plane of the movable and fixed dies base (unit: mm) The maximum linear length of the measured surface ≤160 160~250 250~400 400~630 630~1000 1000~1600 Tolerance value 0.06 0.08 0.1 0.12 0.16 0.2 (2) The verticality of the installation plane of the guidepost, guide sleeve, and fixed mold seat plate should be selected according to the provisions of the table below： The vertical regulation of guide post and guide sleeve to the installation plane of fixed and movable dies seat plate (unit: mm) Effective sliding length of guide post and guide sleeve ≤40 40~63 63~100 100~160 160~250 Tolerance value 0.015 0.02 0.025 0.030 0.040 (3) On the parting surface, the plane of the fixed dies and the movable dies insert should be flush with the fixed mold set plate and the movable dies set plate or slightly higher, but the height should be within the range of 0.05~0.10mm. (4) The push rod and the reset rod should be flush with the parting surface respectively. The pushrod is allowed to protrude from the profile surface, but not more than 0.1mm, and the reset rod is allowed to be lower than the profile surface, but not more than 0.05mm. The pushrod should be able to rotate flexibly in the pushrod fixed rod, but the axial clearance should not be greater than 0.10mm. (5) All movable parts of the dies should be accurate in position, reliable in movement, and free of skew and sluggishness; no movement between relatively fixed parts is allowed. (6) The sliding block is positioned accurately and reliably after the dies are opened. At the end of the core pulling action, the distance between the drawn core end face and the end face of the corresponding shape or hole on the casting shall not be less than 2mm. The sliding mechanism should be flexible in guiding and sliding, stable in movement, and proper clearance. After closing the dies, the sliding block and the wedge block should be compressed, the contact area is not less than 1/2, and has a certain prestress. (7) The surface roughness Ra of the runner should not be greater than 0.4m, the connecting part should be smoothly connected, the inserting part should be close, and the molding inclination should not be less than 5°. (8) When clamping the dies, the molding surface should fit closely. If there is a gap in some parts, the gap size should not be greater than 0.05mm (except for the exhaust groove). (9) The cooling water channel and temperature control oil channel should be unblocked, there should be no leakage, and the inlet and outlet should be clearly marked. (10) The surface roughness Ra of all forming surfaces is not greater than 0.4m, and all surfaces are not allowed to be damaged or rubbed. Injuries or micro cracks. 4. Dimensional tolerance and fit of structural parts of Die-casting dies 4 Die-casting dies work at high temperatures. Therefore, when selecting the matching tolerances of die-casting dies parts, not only a certain assembly accuracy is required at room temperature, but also the structural dimensions of each part are required to be stable and reliable in operation at working temperature. Especially the parts that are in direct contact with the molten metal are subjected to high pressure, high speed, and thermal alternating stress during the filling process, and the clearance with other parts is prone to change, which affects the normal progress of die casting. The change of the fit-gap is not only related to the temperature but also related to the material, shape, volume, heating degree of the working part of the parts of the dies, and the actual fit properties after processing and assembly. Therefore, the working conditions of die-casting dies parts are very complicated. Generally, the fit clearance should meet the following two requirements: ① For the fixed parts after assembly, there will be no position deviation under the impact of the molten metal. After being heated and expanded, the deformation cannot make the fit too tight, so that the dies inserts and the sleeve plate are locally overloaded seriously, causing the dies to crack. ② For parts that are active during work, after being heated, the nature of the clearance fit should be maintained to ensure normal movement, and during the filling process, the molten metal will not cause the fit clearance. Combined with the actual situation of die-casting dies manufacturing and use, the tolerance and matching accuracy of the main parts of the die-casting dies are now recommended as follows: (1) Tolerance of forming dimensions: The general tolerance level is specified as IT9, H for holes, h for shafts, and GB/T180F for length. Individual special sizes can be selected IT6~T8 level when necessary. (2) Tolerance and fit of matching parts for forming parts: ① The fixed parts of the larger parts that are in contact with the molten metal and are heated, mainly include the sleeve plate and the insert block, the insert block and the core, the sleeve plate and the sprue sleeve, the insert block and the shunt cone, etc. The integral type and accuracy are H7/h6 or H8/h7. The inlaid hole is H8, the largest one in the shaft is h7, and the rest of the spare parts in the shaft is js7, and the cumulative tolerance of the assembly is h7. ②The matching type and accuracy of the movable parts (including push rods, push tubes, formed push plates, sliders, slider grooves, etc.), the hole is H7, the axis is e7 Or d8. ③The height tolerance of inserts, inserts, and fixed cores is F8. ④The tolerance of the base size is taken as js8. (3) Tolerance and coordination of template size: the tolerance of the base size is taken as js8; the core is cylindrical or symmetrical, and the centerline size tolerance of the hole from the base to the fixed core on the template is taken as js8; the core is non-cylindrical Or when it is asymmetrical, the edge dimension tolerance from the base surface to the fixed core on the template is taken as js8; the thickness dimension tolerance of the combined sleeve plate is taken as h10; the depth dimension tolerance of the insert hole of the integral sleeve plate is taken as h10. (4) Dimension tolerance of sliding groove: ①The dimensional tolerance of the sliding block groove to the base surface is taken as f7. ②For the combined sleeve, the dimensional tolerance from the slider groove to the bottom surface of the sleeve is taken as js8. ③For the integral sleeve plate, the dimensional tolerance from the slider groove to the bottom surface of the insert hole is taken as js8. (5) Tolerance and fit of guide post and guide sleeve: For the fixed position of the guide post and guide sleeve, the hole is H7, and the axis is m6, r6, or k6; for the clearance fit of the guide post and guide sleeve, the hole is H7, and the axis is k6 or printed. ; If the hole is H8, the axis is e7. (6) The size between the guide post and guide sleeve and the base surface: the dimensional tolerance from the base surface to the center line of the guide post and guide sleeve is js7; the dimensional tolerance of the distance between the center line of the guide post and guide sleeve is js7, or cooperated processing. (7) The tolerance and fit between the push plate guide post and the push rod fixed plate and the push plate: the hole is H8, and the shaft is f8 or f9. (8) Tolerance of core table, push rod table, and corresponding dimensions: the depth of the hole table is +0.05~+0.10mm, and the height of the pillow block is -0.03~0.05mm. (9) The tolerance level of the unmarked tolerance dimensions of various parts is IT14 level, H for holes, h for shafts, and length (height) and distance dimensions are selected according to js14 accuracy. 5.Geometric tolerances and surface roughness requirements of Die-casting dies structural parts 5 Geometric tolerance is the deviation of the surface shape and position of the part. The deviation range of the geometric tolerance of the forming part of the formed part and the reference part of all other structural parts is generally required to be within the tolerance range of the size, and no additional mark is added on the drawing. The geometric tolerances of other surfaces of the parts of the Die-casting dies are selected according to the table below and marked on the drawing. The table below Selection accuracy grades of geometric tolerances of die casting dies parts: Geometric tolerances of relevant elements Selection accuracy Coaxial between the axis of the fixed part of the guide post and the axis of the guide sliding part Level 5~6 The coaxial of each forming step surface of the circular insert to the mounting surface Level 6 Concentricity between the inner diameter of the guide sleeve and the outer diameter axis Level 6~7 The axis of the fixed hole of the insert in the sleeve is coaxial with the common axis of the holes Level 7~8 on the other sleeves The perpendicularity between the axis of the guide post or the guide sleeve Level 5~6 mounting hole and the parting surface of the sleeve plate The two adjacent sides of the set of plates are the perpendicularity of the process reference plane Level 5~6 The perpendicularity of the two adjacent sides of the insert and the other side of the parting face Level 6~7 The perpendicularity between the surface of the insert hole in the sleeve and the parting surface Level 7~8 The perpendicularity of the axis of the core fixing hole on the insert to the parting surface Level 7~8 Parallelism of the two planes of the plate Level 5 The parallelism of the opposite sides of the insert and the bottom of the parting face Level 5 The axis of the insert hole in the sleeve and the end face of the parting surface are circularly run out Level 6~7 The radial runout of the axis of the circular insert to its end face Level 6~7 Parallelism of the parting surface of the insert, the sealing surface of the slider, the combined surface ≤0.05mm of the combined block, etc. The surface roughness of die-casting dies parts not only affects the surface quality of the die-casting part, but also affects the use, wear, and life of the dies. It should be selected according to the work needs of the part. The appropriate surface roughness is shown in the table below. Surface roughness of Die-casting dies: Surface position Surface roughness Ra/pm The forming surface of inserts, cores and other forming parts and the surface of the gating system 0.1~0.2 The mating surface of inserts, cores, sprue sleeves, shunt cones, and other parts ≤0.4 The mating surfaces of guide posts, guide sleeves, push rods, diagonal pins and other parts ≤0.8 Mold parting surface, joint surface between each template ≤0.8 Support surface of core, push rod, sprue bushing, shunt cone and other parts ≤1.6 Other non-working surfaces ≤6.3 contact

Product Material: A380 Product Size (LxWxH): 443.97X469.89X243.6 Product Industry: Casino industry ( used for casino machine of bill and ticket entry part) Qty Of Cavity: 1*1 Qty Of Slider: 2 Mold Type: 2-Plate mold Machine Tons: 1650T Mold Size (mm): 1180X1050X871 Lead Time: 40 days ALUMINUM DIE CASTING MOLDS PROJECT CASES PRODUCT PARAMETERS Product Material: A380 Product Size (LxWxH): 443.97X469.89X243.6 Product Industry: Casino industry ( used for casino machine of bill and ticket entry part) Qty Of Cavity: 1*1 Qty Of Slider: 2 Mold Type: 2-Plate mold Machine Tons: 1650T Mold Size (mm): 1180X1050X871 Lead Time: 40 days

magnesium die casting molds show-2 MAGNESIUM DIE CASTING TOOL PRODUCT PARAMETERS Product Material: AZ91D Product Size (LxWxH): 91x91x7mm Qty Of Cavity: 4 Qty Of Slider: 0 Mold Type: 2-Plate mold Machine Tons: 600Ton Mold Size (mm): 750 x 620 x 533 Lead Time: 28 days

Product Material: AL380 Product Size (LxWxH): 142x105x43mm Product Industry: Casino industry ( used for casino machine of bill and ticket entry part) Qty Of Cavity: 1 Qty Of Slider: 2 Mold Type: 2-Plate mold Machine Tons: 400T Mold Size (mm): 1450x400x540 Lead Time: 28 days ALUMINUM DIE CASTING MOLD DESIGN PRODUCT PARAMETERS Product Material: AL380 Product Size (LxWxH): 142x105x43mm Product Industry: Casino industry ( used for casino machine of bill and ticket entry part) Qty Of Cavity: 1 Qty Of Slider: 2 Mold Type: 2-Plate mold Machine Tons: 400T Mold Size (mm): 1450x400x540 Lead Time: 28 days

The examples of die casting molds from CAMEL in the Automotive, Medical, Mechanical, and Aerospace industries. DIE CASTING MOLD CASES AUTOMOTIVE INDUSTRIAL Product Material: AL380 Product Size (LxWxH): 173.68x175.17x54.32mm Product Size (LxWxH): 173.67x175.74x55.62mm Product Industry: Auto industry ( used for Top cover of auto air conditioning compressor) SALES HOTLINE： CHINA TEL: +86 (0)755 8344 0917 The U.S. TEL: +1 615 968 3002 READ MORE→ AEROSPACE INDUSTRY Product Material: AZ91D Product Size (LxWxH): 91x91x7mm Qty Of Cavity: 4 Qty Of Slider: 0 Mold Type: 2-Plate mold Machine Tons: 600Ton Mold Size (mm): 750 x 620 x 533 Lead Time: 28 days READ MORE→

Mold Components of a die casting mold, CAMEL is a professional die casting mold manufacturer based in China, has a design team with more than 10 years of mold industrial experience. Mold Components of a die casting mold In order to give you a better understanding of the various die words, we have made the following two pictures to give you a better understanding of the relationship between the various die components: Socket head cap screw(HSHCS) Shot sleeve Retaining insert Guide bushing Clamping slot A plate Cavity Guide pin Runner plate Core Heel block Runner Die casting part Ejector retainer plate Ejector plate Ejector pin Overflow Venting passage Vent insert Return pin Safety lock B plate Ejector pin Rails / ejector housing Water connector Support pillar

On this page, you will learn about the difference between die casting and permanent mold casting, and the advantages of each. Or Compare die casting and permanent mold casting. Die Casting vs Permanent Mold Casting The main methods of producing aluminum parts are sand casting, permanent casting, and die casting. Among them, die casting and permanent mold are often confused. Die casting vs permanent mold casting Die casting and permanent mold casting use steel molds to form a cavity that contains molten aluminum during cooling. this process is different from the sand mold & sand technology process where a new cavity is formed in the sand mold every cycle. Mold abrasive coating protects the steel from molten metal. Compared with gravity casting permanent, when using die casting, metal is pressed into the mold cavity under pressure. This makes it very similar to plastic injection molding. Once the metal solidifies, the mold and removal the mold will open. The major difference between the two steel dies techniques is how the metal gets into the tooling. In the permanent mold, the metal flows into the cavity from the reservoir. A gate controls the flow speed to reduce turbulence. Usually, the mold is designed to fill the riser from the bottom of the side so that the riser is at the highest point. After filling, the metal is given time to freeze before the mold is opened and the part removed. Features such as internal galleries are created by placing inserts into the mold before it is closed. Free Quote & Part Analysis → Die casting advantages Excellent casting surface finish, more than 125 microinches. It may require little or no secondary processing and finishing. Very tight geometric tolerances can be maintained, including thin walls. Compared with permanent mold, parts to parts processing speed is faster, which helps reduce the unit cost of long-term operation. Equipment usually requires less floor space. Die casting molds are often less expensive than permanent casting molds, but the process can produce more precise parts with thinner walls and smoother surfaces. Common casting metals are aluminum, magnesium, and zinc alloys. Permanent mold casting advantages Permanent mold casting is usually lower than the required complexity of the mold, so the price is cheap. Surface finish is typically in the range of 125 to 300 microinches, which means that most secondary processing is required. The most common process uses gravity to fill the mold, however, gas pressure or a vacuum is also used. Picture from Wikipedia link contact

Product Material：AL380 Product Size (LxWxH): 214x162x63mm Qty Of Cavity:  1 Qty Of Slider:  0 Mold Type:  2-Plate mold Machine Tons:  600Ton Mold Size (mm):  700x700x670 Lead Time:  32 days ALUMINUM DIE CASTING TOOL PRODUCT PARAMETERS Product Material: AL380 Product Size (LxWxH): 214x162x63mm Qty Of Cavity : 1 Qty Of Slider : 0 Mold Type : 2-Plate mold Machine Tons : 600Ton Mold Size (mm) : 700x700x670 Lead Time : 32 days

CAMEL DIE provides Magnesium die casting mold manufacturing service of mold processing and ( HPDC ) high pressure die casting molds design for Magnesium and Magnesium alloys. What is HPDC - Magnesium Alloy Die Casting Molds Magnesium Alloy is the lightest commonly used structural metal. Its use in die cast parts has grown dramatically, often replacing plastic parts with greater strength and rigidity at no weight penalty. Mg alloy AZ91D is the most widely-used magnesium die casting alloy, offering high purity with excellent corrosion resistance, excellent strength, and excellent castability. Corrosion resistance in AZ91D is achieved by enforcing strict limits on metallic impurities. Magnesium’s high cost limits it to weight-sensitive applications in the aerospace and automotive industries. Commonly used magnesium die casting alloys metals grades: AZ91D, AZ31B, AZ40, AZ41, AM60B, AM50A, etc. The Main Physical Of Magnesium Alloys As Below: ●AZ91D belongs to the category of cast magnesium alloy, which has a low affinity with iron, less mold sticking, and has a longer mold life than aluminum alloy. Magnesium alloy is the lightest metal among practical metals, with high strength and high rigidity. It is mostly used in lightweight parts such as automobile instrument panel frame, wiper bracket, bicycle wheel hub, steering wheel frame, etc. Magnesium alloy die castings are mainly processed by die casting assisted by subsequent processing, and the appearance can be changed by surface methods such as electrophoresis. ●AZ31B magnesium alloy is a wrought magnesium alloy with good mechanical properties and is mainly used for automobile parts, machine parts, and communication equipment. ●AZ40 magnesium alloy product use: engine gear casing, oil pump and oil pipe, instrument panel, gearbox body, crankcase, engine front cover, cylinder head, air conditioner casing, etc. ●AZ41 magnesium alloy has high strength and hardness, electrical and thermal conductivity, good wear resistance, and wear resistance. After aging treatment, the hardness, strength, electrical conductivity, and thermal conductivity are significantly improved, and it is easy to weld. ● AM60B has high elongation and impact resistance. Steering wheels and seats on cars, etc. ●AM50A has high elongation and impact resistance. Steering wheels and seats on cars, etc. Magnesium alloy die casting die life depends upon the part/tool design, as well as the Tool steels used. Commonly mold steels are used: H-13, H-13, ESR, Assab 8407, Bohler W302, and Assab 8418. etc. CAMEL is a professional high-pressure die-casting molds (HPDC) manufacturer in China, The main products include aluminum alloy die-casting molds, zinc alloy die-casting molds, and magnesium alloy die-casting molds. From tools design & build to die casting parts pre & mass production. The main industries we support are Automotive Industry, Motorcycle Industry, Aerospace Industry, Office furniture Industry, Lock Industry, Electrical Industry, Lighting Industry, Casino Industry, Home Appliances Industry, Machinery Industry, Communications Industry, and Others. Capabilities: Currently, We occupy 54,000 square feet with a workshop plant located at Huizhou City, And another plant 49,000 square feet workshop plant located at Dongguan City, China. Quantities of Major Machines： 15 sets of CNC Machining Centers 5 sets of EDM Machining 2 sets of Wire cutting 2 sets of CMM 2 sets of Projector 2 sets of Spot Machine Take care of all projects according to the mold projects management system. DFM ( 2 days) Moldflow Analysis (24 Hours) Mold Design (2-3 days) Weekly Tooling Schedule Mold Trial Mold Shipment Die Casting Molds We Build: Trimming Die High-Pressure Zinc alloy die casting mold High-Pressure Aluminum alloy die casting mold High-Pressure Magnesium alloy die casting mold Free Quote & Part Analysis → contact