This article will teach you how to choose the right die-casting machine, as well as the more popular famous brands of die-casting machines in China and the world. How To Choose A Die Casting Machine As there are many brands of die casting machines, some of them are well-known and not so well-known. Here are a few more well-known brands of die-casting machines. The more famous die casting machine companies in China are LK , Yizumi , Chit Shun , Chinaxjs , Ruida, and so on. Ligin and Yizumi have more domestic use companies, and their brand reputations are better. The more famous ones abroad are Buhler , Fulai, Idra , Toshiba, Ube, and so on. Selection principle of die casting machine: Understand the types and characteristics of die casting machines. Consider the alloy types of die castings and related requirements. The selected die-casting machine should meet the operating conditions and technical requirements of die-casting parts. The selected die-casting machine should have a certain margin in terms of performance, parameters, efficiency, and safety to ensure satisfactory yield, productivity, and safety. Under the premise of ensuring point 4, the reliability and stability of the machine should also be considered, and a die-casting machine with reasonable cost performance should be selected accordingly. For the production scale of die-casting parts with many varieties and small production volume, under the premise of ensuring point (4), compatible specifications should be selected scientifically, so that the required varieties can be covered and the die-casting can be reduced. The number of machines. Among the various technical indicators and performance parameters of the die casting machine, the first thing to pay attention to is the injection performance. In the case of the same or similar specifications, the model with a wide range of injection performance parameters is preferred. When possible, try to equip with mechanized or automated devices, which are beneficial to product quality, production efficiency, safe production, enterprise management, and cost accounting. Evaluate the effect of the selected die-casting machine, including yield, productivity, failure rate, maintenance frequency and workload, performance stability, operational reliability, and safety, etc.

On this page, you will learn about the types of common die-casting mold steels and their corresponding functions How To Choose Steel For Die Casting Molds What feature of die casting mold steel? Die casting mold steel has the characteristics of high production efficiency, short production process, high casting finish and strength, less machining allowance, and metal material saving. It can produce a good surface and internal quality stably and efficiently. The mold material is required to have high strength, hardness, and thermal stability, especially high thermal strength, thermal fatigue, toughness and wear resistance. Die casting mold generally use hot mold steel H13, SKD61, 8407, 8418. We recommend the steels from these two companies： https://www.swiss-steel.com/ https://www.lkm.com.cn/tool_steel_advantage.php The following requirements when selecting die casting mold steel: Working conditions of the die casting mold The working conditions of die-casting molds are very harsh compared with other molds. Because of different die-casting metals, they have to withstand a high pressure of 150-500MPa. It is often in contact with molten metal at 300℃～1000℃ when working, and the pouring temperature of different die-casting alloys is also different. And the heating and cooling are repeated continuously, and the temperature gradient along the cross-section is very large. When the mold cavity with molten metal injected at a high speed of 150m/s～70m/s, severe wear will occur. Under the action of liquid metal erosion, the metal is easy to adhere to the surface of the mold cavity, and even penetrate into the mold surface to corrode the mold. Other requirements of die casting mold steel Pressure casting can cast parts with complex shapes, high precision, small surface roughness, and good mechanical properties. Therefore, the die-casting mold steel should have the following requirements as below: Greater high-temperature strength and toughness Excellent high temperature wear resistance, oxidation resistance, and tempering resistance stability Good thermal fatigue performance High resistance to melt damage Good hardenability, small heat treatment distortion Good machinability and grinding properties The internal structure of the material is uniform without defects Principles for the selection of die casting mold materials It can meet the requirements of the working conditions of the die-cast material. The mold size is determined according to the size of the die-cast part. Large and medium-sized precision die-casting molds should be made of steel with good processing performance, reliable performance, and long mold life. Free Quote & Part Analysis → H13 die casting mold steel H13 is hot die steel, which is formed by adding alloying elements on the basis of carbon steel. H13 die steel is used to manufacture forging dies with high impact load, hot extrusion dies, precision forging dies; die-casting dies for aluminum, copper, and their alloys. 8407 die casting mold steel 8407 is mainly used for various metal die-casting molds, high-quality plastic injection molds. Such as engine molds, automobile lamp molds, etc. In die-casting molds, 8407 steel can be used for mold inserts, cores, cavities, gates, plungers, sleeves, etc. ASSAB 8407 The advantages of 8407: excellent thermal shock resistance and crack resistance, high-temperature strength, regardless of size, toughness, and ductility, high isotropy, excellent workability, and polishability, excellent hardenability, good heat treatment size Stability, and improvement of mold life. SKD61 die casting mold steel SKD61 has good toughness and high-temperature fatigue resistance, can withstand temperature fusion, is suitable for long-term work at high temperatures, and has good cutting performance and polishing performance. It is suitable for making aluminum, zinc, copper alloy die-casting molds, etc.; it is an ideal material for making ejector pins and barrels. 8418 die casting mold steel 8418 has excellent resistance to thermal fatigue cracking, thermal shock cracking, thermal wear, and plastic deformation. These unique properties make it the best choice for die-casting die steel. Used for zinc, magnesium, aluminum, titanium alloys die casting mold, etc. ASSAB 8418 has the following characteristics: 1. Excellent toughness, ductility, and homogeneity 2. Excellent anti-tempering softening performance 3. Excellent high-temperature strength 4. Excellent hardenability 5. Excellent heat treatment dimensional stability and plating performance How to improve mold life of die casting mold steel: 1.After heat treatment, the die-casting mold steel can ensure its required strength, hardness, stability, thermal fatigue resistance, and material cutting performance. 2.Strengthening the surface of die-casting die steel is currently the most effective way to extend the mold life of die-casting die steel. There are three main types of surface strengthening: It is not changing the surface chemical composition, laser phase change hardening, etc. It is changing the surface chemical composition, nitriding, etc. It is forming a covering layer on the surface, processing by vapor deposition technology, etc. By adjusting the general heat treatment process, the strength and toughness of steel can be effectively improved, and the mold surface can be given high hardness, wear, and corrosion resistance, seizure resistance, low friction coefficient, and many other excellent properties, so that the service life of die casting mold steel can be increased several times or even dozens of times. contact

Mold Making refers to the processing of forming and blanking tools, in addition to shearing and die-cutting dies. Die casting mold is a tool for die casting metal parts, a tool for completing the die casting process on a dedicated die casting die forging machine. Mold Making & Die Casting Mold Manufacturing Process Mold Making Mold Making refers to the processing of forming and blanking tools, in addition to shearing and die-cutting dies. Normally, the mold consists of two parts: the cavity die and the core die. A steel plate is placed between the upper and lower dies, and the material is molded under the action of a press. When the press is opened, the workpiece defined by the shape of the die is obtained, or the corresponding scrap is removed. Workpieces were as small as an electronic connector or as large as an automotive dashboard can be formed with a die. A progressive die is a set of dies that automatically moves the machined workpiece from one station to another and gets the molded part at the last station. Die processing process includes: cutting die , blanking die, compound die, extrusion die, four-slide die, progressive die, stamping die, die cutting die, etc. Die Casting Mold Manufacturing Process Die-casting materials, die-casting machines , and molds are the three significant elements of die-casting production, and none of them are indispensable. The so-called die-casting process is the organic and comprehensive application of these three elements to enable stable, rhythmic, and efficient production of qualified castings with good appearance, internal quality, and dimensions that meet the requirements of the drawing or agreement, or even high-quality castings. The Latest Technology Die Casting Mold Die casting mold is a tool for die casting metal parts, a tool for completing the die casting process on a dedicated die casting die forging machine. The basic process of CAMEL die-casting is first low-speed or high-speed casting of molten metal into the mold's cavity. Next, the mold has a movable cavity surface, which is pressurized forged with the cooling process of the molten metal, which eliminates the shrinkage of the blank. Shrinkage defects also make the internal structure of the blank reach broken grains in the forged state. As a result, the comprehensive mechanical properties of the blank have been significantly improved. A variety of new die-casting mold surface treatment technologies continue to emerge, but generally can be divided into the following three categories: (1) Improved technology of traditional heat treatment process; (2) Surface modification technology, including surface thermal expansion treatment, surface phase change strengthening, electric spark strengthening technology, etc.; (3) Coating technology, including electroless plating, etc. Die-casting molds are a large category of molds. It is still difficult to meet the ever-increasing performance requirements by relying only on the application of new mold materials . Various surface treatment technologies must be applied to the surface treatment of die-casting molds in order to achieve Requirements for high efficiency, high precision, and long life. Among various molds, the working conditions of die-casting molds are relatively harsh. Die casting is to fill the mold cavity with molten metal under high pressure and high speed and die-casting. It repeatedly contacts the hot metal during the working process. Therefore, the die-casting mold is required to have high thermal fatigue, thermal conductivity, wear resistance, and corrosion resistance. , Impact toughness, red hardness, good mold release, etc. Therefore, the surface treatment technology requirements for die-casting molds are relatively high. 2. Surface modification technology Surface thermal diffusion technology This type includes carburizing, nitriding, boronizing, carbonitriding, sulfur carbonitriding, and so on. Carburizing and carbonitriding The carburizing process is used in cold, hot work and surface strengthening of plastic molds, which can improve the life of the mold . For example, the die-casting mold made of 3Cr2W8V steel is first carburized, quenched at 1140～1150℃, and tempered twice at 550℃. As a result, the surface hardness can reach HRC56～61, which increases the die life of die-casting non-ferrous metals and their alloys by 1.8～3.0 times. When carburizing, the main process methods include solid powder carburizing, gas carburizing, vacuum carburizing, ion carburizing, and carbonitriding formed by adding nitrogen to the carburizing atmosphere. Among them, vacuum carburizing and ion carburizing are technologies that have been developed in the past 20 years. This technology has the characteristics of fast carburizing, uniform carburizing, smooth carbon concentration gradient, and small deformation of the workpiece. It will be used on the surface of the mold, especially the precision mold. Play an increasingly important role in surface treatment. 1. Improved technology of traditional heat treatment process The traditional heat treatment process of die-casting molds is quenching-tempering, and later surface treatment technology has been developed. Due to the variety of materials that can be used as die-casting molds, the same surface treatment technology and process applied to different materials will produce different effects. CAMEL proposes substrate pretreatment technology for mold substrate and surface treatment technology. On the basis of traditional technology, it proposes suitable processing technology for different mold materials to improve mold performance and increase mold life. Another development direction for the improvement of heat treatment technology is to combine traditional heat treatment technology with advanced surface treatment technology to increase the service life of die-casting molds. For example, the chemical heat treatment method carbonitriding, NQN combined with the conventional quenching and tempering process (namely carbonitriding-quenching-carbonitriding composite strengthening, not only obtains higher surface hardness, but also effective hardening layer The depth increases, the hardness gradient distribution of the infiltrated layer is reasonable, the tempering stability and the corrosion resistance are improved, so that while the die-casting mold obtains good core performance, the surface quality and performance are greatly improved. 3. Nitriding and related low-temperature thermal expansion technology Including nitriding, ion nitriding, carbonitriding, oxygen nitriding, sulfur nitriding, and ternary sulfur carbon nitriding, oxygen, nitrogen, and sulfur. These methods have simple processing technology, strong adaptability, low diffusion temperature, generally 480-600°C, and small workpiece deformation. They are especially suitable for surface strengthening of precision molds. The nitride layer has high hardness, good wear resistance, and good impact resistance. The nitriding process is a commonly used process for surface treatment of die-casting molds, but when a thin and brittle white layer appears in the nitriding layer, it cannot resist the effect of alternating thermal stress and is prone to micro-cracks. Crack and reduce thermal fatigue resistance. Therefore, in the nitriding process, the process must be strictly controlled to avoid the formation of brittle layers. Die casting and mold are both different and connected. The birth of the die-casting mold industry is a perfect combination of the two. In other words, die-casting, molds, and die-casting molds are three different industries, and their relationship mainly exists in several aspects. : Die-casting and mold integration, all molds are manufactured by ourselves, and rarely do molds for other companies; professional die-casting mold manufacturing, no die-casting; only die-casting, no mold manufacturing capabilities. CAMEL is a professional die casting mold manufacturer based in China. Our design team with more than 10 years of experience. Please contact us if you have technical difficulties.

CAMEL provides high-quality die casting mold design, stable mold development, and mold production export from China to North America & Europe. One of the worldwide leading mold manufacturers specializing in high pressure die casting (HPDC) mold build in-house. 12 Years Of Die Casting Mold Export Experience. One-Stop Manufacturer: Development, Machining, Assembly, and Trial Mold In-House. 24/7 Hours Online Service, 9 After-service Sites In Europe & U.S. ISO 9001:2015 and IATF 16949:2016 Certified Company ABOUT US SHENZHEN CAMEL DIE LIMITED provides high-quality die casting mold design, stable mold development, and mold production export from China to North America & Europe. One of the worldwide leading mold manufacturers specializing in high pressure die casting (HPDC) mold build in-house. Currently, our factory has 15 sets of CNC machines and the primary material covers aluminum alloy, zinc alloy, and magnesium alloy. In addition, one-stop manufacturing service for all industrial applications, such as automotive, telecom equipment, electrical appliances, mechanical, motorcycle accessories, lighting, home appliances, medical instruments, aerospace, and machinery industries, etc. We are an ISO 9001:2015 and IATF 16949:2016 Certified Company. Free Quote & Part Analysis → MOLD PRODUCTS CAMEL used die casting machines for mold trial ranging from 280 tons to 3000 tons( 280T, 350T, 500T, 800T, 1250T,1650T, 3000T), Our capability from tooling design to build dies about 12-15 sets of big die casting dies per month. Our core business includes aluminum alloy die casting mold, magnesium alloy die casting dies, zinc alloy die casting tool, and trim die for Automotive, Telecom equipment, Mechanical, Electrical, Lighting, Furniture, Medical instruments,etc. Aluminum Die Casting Mold Aluminum Die Casting Tool Magnesium Die Casting Mold Trim Die Aluminum Alloy Die Casting Molds Zinc Die Casting Mold Aluminum HPDC Mold HPDC Aluminum Alloy Mold Zinc Die Casting Part Zinc Die Casting Part Magnesium Die Casting Part Aluminum Die Casting Part Aluminum Die Casting Part Aluminum Die Casting Part Aluminum Die Casting Part Aluminum Die Casting Part Free Quote & Part Analysis → OUR ADVANTAGE We offer you fast, affordable, reliable service while also providing your company with first-rate quality products. We understand that our customers need both quality and service to manufacture their top-quality products. With this understood, we will exceed our customers' expectations at a fantastic price. If you have any problems with die casting mold, feel free and contact us, 24-7 hours online! Submit Thank you! We will contact you sooner. Communication: 24 Hours Online Service ( China/USA teams) Customer Service Team Works From Shenzhen, China, and Nashville, TN Professional Service: Working In The Mold Industry For More Than 12 Years Management: With Rich Experience From Designing, Processing, Mold trials, and Shipment Mature Project Management System Reduce Cost Short Lead time: On-Time Delivery Rate At 97.14% Efficient Trim Die Reduce Waste Materials Longer Lifespan: The Mold Life Of Aluminum Die Casting Molds Can Reach 200,000 Shots The Success Rate Of The First Test Can Be Up To 96% Effective: Quotes And DFM Will Be Provided Within 24 Hours The Mold 3D Drawings Are Provided Within 3 Days After Confirmation Of DFM Honor: Had Passed The ISO 9001:2015 and IATF 16949:2016 submit OUR FACTORY Our first factory, located in Dongguan city with 5,400 square meters supplies a capacity of around 300 sets per year. And the second factory, estimated in 2019 located in Huizhou city with 6,100 square meters to build about 240 sets of large molds per year. Essential equipment for die casting mold manufacture including CNC, EDM, WEDM, Fixtures, CMM, OMM, Die Spotting Machine, Oil Temperature Machine, and Mold Trial Machine. Workshop Of Die Casting Mold Factory CNC Machines Workshop CNC Machine 3# CNC Machine 5# Machine Operation Process Sling Area Manual Forklift Area & Trolley Area Metric Eye Blots Area Parts Placement Area CAMEL IS A PROFESSIONAL DIE CASTING MOLD MANUFACTURER AND SUPPLIER IN CHINA. OUR ENGINEER TEAM WITHIN MORE THAN 12 YEARS OF TOOL AND DIES DESIGNING EXPERIENCE! PLEASE CONTACT US IF YOU HAVE ANY ALUMINUM DIE CASTING MOLD PROBLEMS IN ANY INDUSTRY! contact

Installation and debugging of die casting mold 4.7.1 Mold installation 1.Preparation before installation (1) Familiar with process documents 1) According to the product drawing and mold assembly drawing, understand the mold structure and working characteristics, understand the mold ejection method, core pulling method and fixing method. 2) Understand the relevant process documents and the main technical parameters of related die-casting. (2) Check the mold and installation conditions 1) Understand the structural characteristics of the mold to be installed. 2) Check the mold: ① Check the sign to understand the basic information. Check the overall dimensions of the mold, whether the length and width can be installed on the selected die-casting machine, whether it is within the distance of the tie rod, if there is a hydraulic cylinder, check whether it can be directly installed, if not, you need to determine whether it can be connected to the mold after installation On the mold; ②Check the total height of the mold, the total height should be greater than the minimum opening of the machine, and the total height of the mold + the mold opening stroke should be less than the maximum opening of the machine; ③Check the mold opening stroke, whether there is enough distance after the mold is opened Eject and remove the casting. Minimum stroke: the maximum height of the protruding part of the movable mold + the maximum height of the casting + the reserved margin 3~5m; ④Check whether the size and position of the mold fixing holes, lifting holes and slots are appropriate; ⑤Check whether the installation position of the mold cooling water pipe interferes; ⑥Check whether the top (pull) rod position corresponds to the machine, and whether the pull position has tooth patterns; ⑦Check whether the sprue sleeve and the machine nozzle size and matching method are appropriate; horizontal machine The inner diameter and height of the sprue sleeve are the same as the basic size of the nozzle; the vertical and hot chamber machinesThe mold inlet hole is generally 0.5~1.0mm larger than the machine nozzle; ⑧ check whether the movable parts of the mold are flexible; ⑨If necessary, open the mold to check the mold cavity, clean the mold installation joint surface must be wiped clean, there must be no oil and debris; the edge of the spray liquid should be removed, ready for installation. (3) Turn on and check the die casting machine 1) Whether the work is normal, each mechanism is in good condition, the movement is stable, and the ejector rod is reset. 2) Adjust the movable and fixed template to the proper position, clean the installation surface, and remove oil and debris. (4) Check the lifting equipmentCheck whether the hoisting equipment is normal, safe and reliable.Prepare the relevant tools for installing the mold, such as wrenches, pressure plates, bolts, hooks (rings), afterburners, cooling water pipes (5) Preparation toolsPrepare the relevant tools for installing the mold, such as wrenches, pressure plates, bolts, hooks (rings), afterburners, cooling water pipe joints, tie rods, etc. 2. Install the mold According to the size and weight of the mold, it can be divided into small molds, medium molds, (super) large molds, and mold installation steps are roughly the same, but there are some differences. Small molds can generally be moved and installed directly, which is very easy. Medium and large molds must be installed by special hoisting equipment. The difference is that large molds generally use splitHoisting, that is, moving and fixed molds are installed separately. The following are the basic steps of mold installation: (1) For hoisting, use a crane or other special lifting tools to hoist the mold between the movable and fixed template of the machine tool. First, the plane of the fixed mold and the fixed template of the machine tool should be close. (2) Properly adjust the position of the hoisting equipment so that the press chamber or nozzle of the machine tool is inserted into the hole of the mold sprue, and the positioning is done. (3) Start the machine, make the movable mold of the machine tool approach slowly, and stop when the mold is 3~5mm closed. (4) Confirm that the mold is positioned accurately, click to close the mold, close it slowly, check it carefully, and close it slowly. (5) Turn off the machine, install the pressure plate (note that the pressure plate should be flattened), lock the movable and fixed molds on the movable and fixed template of the machine respectively, and tighten the bolts. (6) Fasten the movable and fixed molds with afterburners, and they shall not be loosened. (7) Install auxiliary systems, such as cooling water pipes, hydraulic oil pipes, tie rods, etc. (8) Complete the installation, clean up and put away the tools. 3 matters needing attention (1) The fixed mold should be installed before the large mold is installed, but the fixing device cannot be tightened when the fixed mold does not fall off. You must wait for the fixed mold to be installed and closed before tightening together. (2) When installing the mold, pay attention to safety, and the operator cannot be directly under the lifting mold. (3) When the mold is installed, there are 2 people andWork together to ensure safety, and then act in unison. 4.7.2 Mold debugging After the mold is installed, relevant inspections need to be done before the mold can be opened and debugged. Be careful during the debugging process. The machine action should not be too large at a time, otherwise the mold will be easily damaged when there is an abnormality, especially if there is a core pulling device and a reset mechanism. Mold. (1) Adjust the clamping force according to the process regulations and the machine manual. (2) Select a reasonable machine action program according to the process requirements (3) If you need to pull the core first and then open the mold, check the hydraulic core pulling system, whether the oil circuit is unobstructed, whether the core pulling action is smooth, and whether the core pulling position sensor works normally (for the later core pulling, you can check after opening the mold). (4) Check the overall installation and tightening status of the mold. (5) Open the mold slowly, and stop immediately if there is any abnormality (to avoid mold damage, you can click to open the mold). (6) Adjust the ejection device of the machine tool after the movable template is in place and stop to ensure that the ejection distance is reasonable. (7) If there is no abnormality, open and close the mold slowly several times. During the process, pay attention to observe whether the movement of the machine tool and the mold is stable and there is no abnormality. (8) After determining the reliability, add lubricating oil to the movable part, and then open and close the mold to check to ensure that it is working properly.

The examples of die casting molds from CAMEL in the Automotive, Medical, Mechanical, and Aerospace industries. DIE CASTING MOLD CASES AUTOMOTIVE INDUSTRIAL Product Material: AL380 Product Size (LxWxH): 173.68x175.17x54.32mm Product Size (LxWxH): 173.67x175.74x55.62mm Product Industry: Auto industry ( used for Top cover of auto air conditioning compressor) SALES HOTLINE： CHINA TEL: +86 (0)755 8344 0917 The U.S. TEL: +1 615 968 3002 READ MORE→ AEROSPACE INDUSTRY Product Material: AZ91D Product Size (LxWxH): 91x91x7mm Qty Of Cavity: 4 Qty Of Slider: 0 Mold Type: 2-Plate mold Machine Tons: 600Ton Mold Size (mm): 750 x 620 x 533 Lead Time: 28 days READ MORE→

Product Parameters Product Material: AL380 Product Size ( L*W*H ): 173.68*175.17*54.32mm Product Size ( L*W*H ): 173.68*175.74*55.62mm Product Industry: Auto industry ( used for the top cover of auto air conditioning compressor ) ALUMINUM DIE CASTING MOLD FOR VOLKSWAGEN In recent years, the types of die casting products in China have been diversified, including parts for automobiles, motorcycles, communications, home appliances, hardware products, power tools, IT, lighting, escalator steps, toy lights, etc. Automobiles and motorcycles accounted for 542,700 tons of die castings in China, accounting for 62.8% for hardware toys, 138,200 tons accounting for 16% the electronics industry, 101,900 tons accounting for 11.8%; and 81,400 tons accounting for 9.4% of other fields. During the "Eleventh Five-Year Plan" period, through measures such as increasing investment in scientific research, eliminating outdated production capacity, and advancing mergers and reorganizations, the effect of optimization and upgrading of the foundry industry structure was obvious, and the industrial concentration increased, and a batch of the top 100 companies with advanced technology, management and quality emerged. In 2014, the national output of die-casting parts was 3.0642 million tons. In 2015, the total output of die-casting parts nationwide was about 3.7 million tons, which is still maintaining a steady growth compared with 2014. Among the existing die-casting enterprises in China, the annual growth rate of die-casting production has remained above 20%, and aluminum alloy die-castings account for more than 3/4 of all die-casting production. Due to the internal optimization and upgrading of the automotive industry in recent years, aluminum alloy castings are gradually replacing gray iron castings, which continuously stimulates the growth of demand for aluminum alloy die castings. Driven by the trend of lightweight automobiles, the global aluminum alloy die casting market has seen huge demand. In the 21st century, China’s magnesium industry has developed rapidly and has become the world's largest magnesium producer and exporter. Whether it is mobile phones, computer shells, car steering wheels, gearbox housings, central control brackets, seats, and aerospace materials, magnesium and magnesium alloy products have quickly entered people’s lives and become the most valuable applications for development and one of the prospective emerging applications of non-ferrous metals. Product Parameters Product Material: AL380 Product Size ( L*W*H ): 173.68*175.17*54.32mm Product Size ( L*W*H ): 173.68*175.74*55.62mm Product Industry: Auto industry ( used for top cover of auto air conditioning compressor ) In the research and development of die casting technology, the deepening of aluminum alloy die casting will still be a main direction of die casting technology development. The first part is to promote the application of new high-strength, high-wear resistance die-casting alloys, to study colorable die-casting alloys and new die-casting alloys used in castings with special safety requirements; the second is to develop die-casting with stable performance and easy-to-control composition Aluminum alloy; The third is to simplify the alloy composition and reduce the alloy grades to provide a basis for realizing green production; the fourth is to develop and apply more die-cast aluminum alloy auto parts. The following is a project we made for Volkswagen in 2013, Which is called “Front Project.” From that time until now, we have been providing services to world-renowned auto companies and have been recognized by various customers as a top supplier. MORE CASES→

CAMEL provides high-quality die casting mold manufacturing export from China. Longer Lifespan HPDC mold design, development, machining, and mold production. In addition, Our mold-making factory specializes in full-service die casting for aluminum alloys, zinc, and magnesium. What is die casting What is die casting mold Steps Of Die Casting Die(HPDC Mold) Design Glossary of die casting terms List of die casting manufacturers How to choose steel for die casting mold How to Extend the Life of Die-casting Tools Failure Mode and Analysis Of Die-casting Dies How to choose a die casting machine How does cold-chamber machine work How does hot-chamber machine work HPDC vs LPDC die casting Die casting vs permanent mold casting SHENZHEN CAMEL DIE LIMITED provides high-quality die casting mold design, stable mold development, and mold production export from China to North America & Europe. One of the worldwide leading mold manufacturers specializing in high pressure die casting (HPDC) mold build in-house. Currently, our factory has 15 sets of CNC machines and the primary material covers aluminum alloy, zinc alloy, and magnesium alloy. In addition, one-stop manufacturing service for all industrial applications, such as automotive, telecom equipment, electrical appliances, mechanical, motorcycle accessories, lighting, home appliances, medical instruments, aerospace, and machinery industries, etc. We are also ISO 9001:2015 and IATF 16949:2016 certificate company. About our team Why choose us Communication: 24 Hours Online Service ( China/USA teams) Customer Service Team Works From Shenzhen, China, and Nashville, TN Professional Service: Working In The Mold Industry For More Than 12 Years Management: With Rich Experience From Designing, Processing, Mold trials, and Shipment Mature Project Management System Reduce Cost Short Lead time: On-Time Delivery Rate At 97.14% Efficient Trim Die Reduce Waste Materials Longer Lifespan: The Mold Life Of Aluminum Die Casting Molds Can Reach 200,000 Shots The Success Rate Of The First Test Can Be Up To 96% Effective: Quotes And DFM Will Be Provided Within 24 Hours The Mold 3D Drawings Are Provided Within 3 Days After Confirmation Of DFM Honor: Had Passed The ISO 9001:2015 and IATF 16949:2016 Free Quote & Part Analysis → CUSTOMIZED MOLD DISPLAY OF CAMEL 1. Aluminum Die Casting Molds The temperature of the aluminum alloy melt is usually around 1202~1292°F. The mold life should be focused on whether mold sticking and early dry cracking of the mold cavity occur. At present, General used steels included: 4Cr5MoSiV1 (H13), 4Cr5MoSiV (H11), 3Cr2W8V, and new steel grades Y10 and HM3. 2. Magnesium Die Casting Molds The melting point of magnesium alloy is 1202°F. Die casting has a good molding feature. The tensile strength of magnesium alloy castings is equivalent to that of aluminum alloy castings, generally up to 250Mpa, up to more than 600Mpa. Compared with aluminum alloy, magnesium alloy has lower hot melt, and its iron content is also very low. Therefore, the mold has a longer life. 3. Zinc Die Casting Molds The melting point of zinc alloy is 752~806°F, and the surface temperature of the zinc alloy die casting mold cavity will not exceed 752°F. The materials generally used to manufacture structural steels 40Cr, 30CrMnSi, 40CrMo, etc. Alloy mold steels 5CrNiMo, 5CrMnMo, 4Cr5MoSiV, 4Cr5MoSiV1, 3Cr2W8V, CrWMn, etc. 4. Trim Die Long tool life to reduce the setup time and waste materials. Mold trials ranging from 280 tons to 3000 tons( 280T, 350T, 500T, 800T, 1250T,1650T, 3000T), and 12-15 sets of big die casting dies per month. High Pressure Aluminum Alloy Die Casting Mold Case: Product Parameters Product Material: A380 Product Size (LxWxH): 443.97X469.89X243.6 Product Industry: Casino industry Qty Of Cavity: 1*1 Qty Of Slider: 2 Mold Type: 2-Plate mold Machine Tons: 1650T Mold Size (mm): 1180X1050X871 Lead Time: 40 days CAMEL 's first factory, located in Dongguan city with 5,400 square meters supplies a capacity of around 300 sets per year. And the second factory, estimated in 2019 located in Huizhou city with 6,100 square meters to build about 240 sets of large molds per year. Essential equipment for die casting mold manufacture including CNC, EDM, WEDM, Fixtures, CMM, OMM, Die Spotting Machine, Oil Temperature Machine, and Mold Trial Machine. CAMEL has 4 locations in total: 2 factories for die casting dies mold manufacturing respectively, 1 engineering office, and 1 sales office, with around 140 people in total. ONE OF THE WORKSHOPS IN CAMEL HUIZHOU FACTORY We offer you fast, affordable, reliable service while also providing your company with first-rate quality products. We understand that our customers need both quality and service to manufacture their top-quality products. With this understood, we will exceed our customers' expectations at a fantastic price. CAMEL IS A PROFESSIONAL DIE CASTING MOLD MANUFACTURER AND SUPPLIER IN CHINA. OUR ENGINEER TEAM WITHIN MORE THAN 12 YEARS OF TOOL AND DIES DESIGNING EXPERIENCE! PLEASE CONTACT US IF YOU HAVE ANY ALUMINUM DIE CASTING MOLD PROBLEMS IN ANY INDUSTRY! contact

CAMEL designs all support blocks, cutters, guide pins, and guide bushes separately for each cavity. The multi-cavity trimming die can be trimmed successfully the first time. TRIM DIE

magnesium die casting molds show-3 MAGNESIUM DIE CASTING MOLD DESIGN PRODUCT PARAMETERS Product Material: AZ91D Product Size (LxWxH): 134x52x43mm Qty Of Cavity: 1Qty Of Slider: 1 Mold Type: 2-Plate mold Machine Tons: 300Ton Mold Size (mm): 450x350x470 Lead Time: 28 days

This page shows the die casting mold quality projects control system of CAMEL that makes our good product rate is up to 98.13%. PROJECT MANAGEMENT SYSTEM 1. Request For Quote (RFQ) 1 Provide quotations within 24 hours after receiving a detailed RFQ, with preliminary die layout. Quote information: a) 2D/3D part data. (necessary) b) Quantity of cavity/cast requirement. c) Steel requirement. d) Die casting machine. 2. Design For Manufacturing (DFM) Provide DFM within 2 working days. We do the DFM for each die casting dies, we analyze the parting line, gate and overflow, ejection and some potential concerns, etc. in the part analysis report. 2 3. Flow Simulation & FEM 3 Three experienced simulation technicians. We do the Simulation & FEM for each die casting dies, we carry out filling, temperature, solidification, and cycle simulations on request, such simulations enable the establishment of casting-optimized geometries during the development phase of a part. We examine the strength of particularly stressed die components such as holder blocks and the locking surfaces of highly loaded slides during the design process.Flow3D as simulation and calculation software. 4. Mold Design 4 15 experienced engineers for design and 3D modeling. We provide the mold design within 3-4 working days. From the first concept study to the finished die, our 3d die design is based on customer specifications. Interfaces: X-T, IGES, and STEP. CAD systems: Siemens NX. 5. Engineering Work 5 Fast response time and flexible service, Communicate in English with customers directly. The entire process chain at a glance by ERP system, to guarantee the lead-time on time. We have many years of experience of exporting die casting die, and our strong engineering team can provide effective suggestions of the development process from castability optimization of the desired castings, and the knowledge and understanding behind each of the individual phases of the development process flow into every other working step in the creation of a die-casting die. Weekly Schedule (Every Monday). 6. Quality Control 6 3 qualified measuring technicians in 2 separate shifts. To guarantee the mold quality and lead time on time, we do the inspection for each step in-house from material to machining. HEXAGON for precise measurement (CMM), HEXAGON for precise measurement (Profile Projector); Hardness testing machine, Microscope, Ultrasonic Inspection. 7. Sampling 7 Provides a trial report and video clip within 24 hours after completing the trial. In order to ensure the dimensional accuracy of the dies before delivery to our customers, we have the capacity and the know-how to carry out dies samples independently. For this, we are available: Sampling aluminum, magnesium, and zinc castings. Use infrared thermography to confirm if the mold temperature is good enough to start the trial, avoid the risk of mold crack from sampling in Unsuitable temperatures. 8. Inspection Report 8 3 qualified measuring technicians in 2 separate shifts. Upon customer request, we can produce initial sample test reports in-house with full documentation. In order to perform such inspections, we employ: HEXAGON for precise measurement (CMM) HEXAGON for precise measurement (Profile Projector) 9. Maintenance 9 Preventive and planned tool maintenance. Customer service and assistance in finding the correct solution to a given problem Introducing changes or optimizations from a design to an already completed die Our goal: Helping our customers maintain problem-free mass production; Production stability and thus cost reduction for our customers; Maximum utilization of tool life. 10. Shipment & After Service 10 Provide international service through agencies in different parts of Europe, North America, and Australia. Check each mold to ensure all the mold requirements are completed correctly. Sends photos with each mold shipment within 24 hours of the mold being shipped and follows the transportation progress until the mold reaches our customer. Regularly follows up with customers to ensure the mold is running smoothly during production, and remind the customer to do tempering in time. 1. ----------------------(Click here for details)-----------------------------------Request For Quote (RFQ) 2. ----------------------------------------------------------------------------Design For Manufacturing (DFM) 3. -----------------------------------------------------------------------------------------Flow Simulation & FEM 4. ------------------------------------------------------------------------------------------------------ Mold Design 5. ------------------------------------------------------------------------------------------------Engineering Work 6. ---------------------------------------------------------------------------------------------------Quality Control 7. ---------------------------------------------------------------------------------------------------------- Sampling 8. ----------------------------------------------------------------------------------------------- Inspection Report 9. ------------------------------------------------------------------------------------------------------Maintenance 10. ------------------------------------------------------------------------------------ Shipment & After Service

This article will explain the working principle and correct operation method of the hot-chamber die casting machine How Does Hot-chamber Die Casting Machine Work Hot-chamber die casting machine is a kind of die-casting machine with a high degree of automation, less material loss, and higher production efficiency than the cold-chamber die-casting machine. It is suitable for die-casting zinc, lead, and other low-melting non-ferrous alloy parts and can be widely used in automobiles and motorcycles: accessories, instruments, household hardware, household appliances, and other industrial sectors. Working principle of hot chamber die casting machine: When the shot hammerhead rises, the molten metal in the crucible enters the pot press chamber through the pot inlet. After the mold is closed, the molten metal fills the die casting cavity from the nozzle head along the channel after the hammerhead is pressed down. Medium solidification molding, the injection hammerhead rises, the mold is opened to take out the casting, and a die-casting cycle is completed. The injection chamber of the hot chamber die-casting machine and the injection punch are immersed in the molten metal. The injection chamber is connected with the gate of the die-casting mold through a gooseneck tube. The structure of the hot chamber die casting machine: The hot-chamber die casting machine is mainly composed of four parts: mold clamping device (also called mold clamping device), injection device, hydraulic transmission system, and electrical control system. The mold clamping device mainly plays the role of closing and opening the mold, locking the mold, and ejecting the product. It is mainly composed of a fixed seat plate, a movable seat plate, a tie rod, a mold clamping hydraulic cylinder, an ejection mechanism, a mold adjustment device, and a safety door. The hydraulic transmission system is a system that transmits power through various hydraulic components and circuits to realize various action programs. It is mainly composed of hydraulic pumps, lock/open mold hydraulic cylinders, thimble hydraulic cylinders, buckle nozzle hydraulic cylinders, and injection hydraulic cylinders. , Various control valves, accumulators, oil tanks, coolers, hydraulic oil, etc. The electrical control system is to ensures that the machine works according to the predetermined pressure, speed, temperature, and time. It is mainly composed of a motor and various electrical components, meters, and electrical circuits. Features of hot chamber die casting machine: Die-casting of low-melting-point alloys is usually the main method, and zinc alloy is the most typical one; It is suitable for the production of small die-casting parts, while hot-chamber die-casting is not suitable for medium and large-scale die castings; The molten metal filled into the mold cavity always flows in the closed channel, and the oxidized inclusions are not easily involved, which is more beneficial to the quality of the die casting; The automation of die-casting process is easy to realize; Since no pouring procedure is required, the production efficiency is higher under normal operation; The injection pressure is slightly lower, and there is no pressurization stage in the injection process, but it has little effect on small and thin-walled parts; The life of hot work parts such as injection punches, pouring pots, nozzles, etc. is difficult to grasp and control, and it takes time to replace after failure; When replacing or repairing the furnace, it is necessary to disassemble and assemble hot work parts, which increases the auxiliary time; For the hot chamber die casting of high melting point alloys, magnesium alloy is still more suitable at present, and the hot chamber die casting machine used for magnesium alloys also has the above-mentioned characteristics.