12-Step Design Process，Pre-Production Process Design and Verification，Extensive Industry Experience，make sure to deliver high-quality die-casting molds for seamless mass production We aim to create a long-term partnership that will be based on competence, reliability, and engagement with customers. 標題 1 標題 1 12-Step Design Process，Pre-Production Process Design and Verification，Extensive Industry Experience， make sure to deliver high-quality die-casting molds for seamless mass production 12-Step Design Process: Ensuring a high first-trial success rate for your die-casting molds. We have developed a 12-step standardized design process for die-casting molds, ensuring a high success rate for the first mold trial . This process begins with understanding customer and part requirements and concludes with comprehensive simulation verification. Our systematic approach guarantees precision and reliability at every stage. Key Features of Our Design Process: Customized Design Parameters: We utilize a proprietary application to calculate die-casting mold design parameters. This tool, based on NADCA standards and our extensive experience, ensures uniformity and accuracy in every design. Comprehensive Simulation: From flow pattern analysis to final simulation, we leave no stone unturned to ensure optimal mold performance. Our 12-Step Design Process: 1. Understand the quality requirements of castings 2. Determine CNC fixture 3. Determine casting processing parameters 4. Calculate total gate cross-sectional area 5. PQ² Calculation 6. Determine flow pattern 7. Design gates and runners 8. Simulation analysis 9. Venting and overflows design 10. Cooling system design 11. Die structural design 12. Final simulation analysis Fixed Side Movable Side Pre-Production Process Design & Verification: Guaranteeing a seamless transition to mass production. To ensure a smooth transition to mass production, we have established a dedicated Trial Production Department. This department is equipped with state-of-the-art machinery and inspection tools, enabling us to verify mold performance and production processes before delivery. Key Advantages of Our Pre-Production Services: In-House Trial Production: Equipped with 4 die-casting machines, 13 CNC post-processing machines, and advanced inspection equipment (including CMM, X-Ray, 3D scanning, and material analysis), we can conduct trial production to validate mold performance and process efficiency. Faster Time-to-Market: By identifying and resolving potential issues during the pre-production phase, we help customers achieve mass production in the shortest possible time. Urgent Production Support: For customers needing immediate product samples for end-user testing, we can produce urgently required parts, saving valuable time during mold transportation. Extensive Industry Experience: Delivering proven expertise to ensure your project’s success. With a proven track record of designing and manufacturing over 1,000 sets of molds across various industries, we bring unparalleled expertise to every project. Our experience spans a wide range of applications, including: Automotive Components: Precision molds for critical automotive parts. Communication Equipment: High-quality molds for telecom and networking devices. Outdoor Lighting: Durable molds for streetlights and outdoor fixtures. Office Furniture: Innovative molds for ergonomic and stylish furniture. Industrial Machinery and Appliances: Reliable molds for heavy-duty and consumer appliances. Why Choose Shenzhen CAMEL DIE? Proven Expertise: Our 12-step design process and advanced simulation tools ensure precision and reliability. Seamless Transition to Mass Production: Our pre-production capabilities minimize risks and accelerate time-to-market. Customer-Centric Approach: We prioritize your needs, offering tailored solutions and urgent production support when required. Extensive Industry Experience: With over 1,000 molds delivered across various sectors, we bring unmatched knowledge and expertise to your project. “Stable, Like a CAMEL” – Trust Shenzhen CAMEL DIE for your die-casting mold needs, where stability, precision, and efficiency are our promise. Our success is based on highly qualified and trained employees. Systematic development of skills helped us in building a strong, experienced, and innovative team. Continuous improvement of our knowledge ensures sustainable success.

CAMEL designs all support blocks, cutters, guide pins, and guide bushes separately for each cavity. The multi-cavity trimming die can be trimmed successfully the first time. TRIM DIE

Aluminum die casting mold manufacture of (HPDC) high pressure die casting molds, Commonly used alloys metals: ADC12, A380/ADC10, A360, etc. What is HPDC - Aluminum Alloy Die Casting Molds Aluminum alloy die castings can be used in a wide range of industries. Like: Motors, water pumps, electrical appliances, lamps, automobile and motorcycle accessories, electronics, home appliances, and some communication industries, machinery industries, etc. Some high-performance, high-precision, high-quality aluminum alloy products with high toughness are also used in large aircraft, ships, etc. In relatively demanding industries. They mainly used still in the parts of some equipment. Aluminum die parts have thermal conductivity, electrical conductivity, good cutting performance, small linear shrinkage, so it has good filling performance, low density, high strength, and its tensile strength to density ratio is 9-15. It works at high or low temperatures. At the same time, it also maintains good mechanical properties and has good corrosion resistance and oxidation resistance. Commonly used aluminum die casting alloys metals grades: ADC12，A380/ADC10，A360 etc. The Main Physical of Aluminum Alloys As Below: ● ADC12 has good fluidity, is easy to casting, and has relatively balanced properties; it is the most versatile die-cast aluminum alloy and is often used for parts with low-performance requirements such as auto parts, communication cavities, power tools accessories, and medical equipment. ● A380/ADC10 has good fluidity, is easy to casting, has a higher silicon content, and is better than ADC12 in mechanical properties and high-temperature resistance; it is mostly used in engine brackets, gearbox housings, valve bodies, etc. ● A360 has good forming performance, corrosion resistance, fatigue strength, and medium static strength; it is mostly used in instrument housings, street lamp brackets, etc. The aluminum die casting parts can reach a tolerance : Standard: +/- 0.010 inch per 1 inch — then +/- 0.001 inch for each additional inch Precision: +/- 0.002 inch per 1 inch — then +/- 0.001 inch for each additional inch Aluminum alloy die casting mold life: around 100,000- 300,000 shots for a die casting die life depend upon the part/tool design and the Tool steels used. Commonly Mold Steels Used: H-13, H-13, ESR, Assab 8407, Bohler W302, and Assab 8418. etc. CAMEL used Die casting machines for mold trials ranging from 280 tons to 3000 tons.( 280T, 350T, 500T, 800T, 1250T,1650T, 3000T), Our capability from tooling design to build dies about 12-15 sets of big die casting dies per month. As of 2020 business data, There are over 60% of die tool projects for aluminum alloy die casting molds in CAMEL. CAMEL is a company specializing in high-pressure die-casting molds (HPDC), and currently has 12 years of experience in the mold industry. The main products include aluminum alloy die-casting molds, zinc alloy die-casting molds, and magnesium alloy die-casting molds. From tools design & build to die casting parts pre & mass production, meanwhile including surface treatments service based on customers’ requirement, such as Plating chrome, Plating Tarnish, UV Coating, Powder coating, Painting, Anodizing, Blacking, Impregnating, etc. We are ISO 9001:2015 and IATF 16949:2016 certificated company. Capabilities: Currently, We occupy 54,000 square feet with a workshop plant located at Huizhou City, And another plant 49,000 square feet workshop plant located at Dongguan City, China. Quantities of Major Machines： 15 sets of CNC Machining Centers 5 sets of EDM Machining 2 sets of Wire cutting 2 sets of CMM 2 sets of Projector 2 sets of Spot machine Take care of all projects according to the mold projects management system. DFM (2 days) Moldflow Analysis (24 Hours) Mold Design (2-3 days) Weekly Tooling Schedule Mold Trial Mold Shipment Die Casting Molds We Build: Trimming Die High-Pressure Zinc Alloy Die Casting Mold High-Pressure Aluminum Alloy Die Casting Mold High-Pressure Magnesium Alloy Die Casting Mold Free Quote & Part Analysis → contact

Die-casting die life and material, design, manufacturing, and maintenance have a close relationship. In the actual application, we found that the influence of die-casting die life of each Factors accounted for the proportion of roughly as follows: mold design and manufacture How to extend the life of die casting dies The service life of die-casting dies is closely related to the material, design, manufacture, and maintenance. In the actual application, we found, affect the die-casting dies life of the proportion of each element is rough as follows: mold design and manufacturing about 80%; including mold materials about 10% ~ 15%; mold use and maintenance and maintenance of about 5% ~ 10%. Take the following measures is to avoid die-casting mold failure, improve its life effective method. 1. Mold material 2. Mold design 3. Mold manufacturing 4. Heat treatment of the mold 5. Use and maintenance of the mold 1. Mold material 1 Die cavity material should be selected with the excellent overall performance of the hot work mold steel. Try to use finer grain, isotropic good, good heat treatment performance of the material as the mold cavity material. At present, the domestic common use SK61, DACS5, 8407, and other imported materials as mold cavity materials. Before the mold material is put into processing, the appearance inspection, metallographic inspection, and ultrasonic flaw inspection should be used to check the material to avoid using defective material, which will cause early scrap of the mold. 2. Mold design 2 (1) Pouring system design The pouring system design is the core part of die casting mold design, especially the position and size of the inner sprue. When choosing the location of the inner sprue, try to avoid the frontal impact of the aluminum liquid on the core, in order to reduce the generation of erosion. In the case of ensuring that the casting is well-formed, increase the cross-sectional area of the inner sprue, so that the aluminum liquid enters the cavity in the form of laminar flow, thus reducing the speed of the inner sprue and reducing the impact of the aluminum liquid on the cavity. (2)Forming parts design As far as possible to avoid sharp corners, in order to prevent the corresponding parts of the mold due to stress concentration and cracking. The unavoidable vulnerable parts, such as the slender core, should be used in a reasonable patchwork structure, so as to facilitate timely replacement when damaged. (3)Formwork design Determine the appropriate thickness of the template, so that it has sufficient rigidity and strength to effectively resist bending deformation. In the template, especially the structure design of the moving mold template, the integral template instead of the traditional support plate and through the template, is conducive to improving the overall bearing capacity of the die casting mold. (4)Design of guiding parts First of all, each guide part should choose the correct tolerance fit and surface roughness level. Second, improve the structure of the guiding parts, such as with the slider with the side and bottom surface into easy to replace the guide slip, while the guide slip chooses to wear resistance and thermal expansion of better alloy materials. (5) Easy to replace the design of maintenance For the easily damaged core and sliding fit parts, design the structure to facilitate rapid replacement and maintenance. Such as the core from the step-type fixed structure to the screw-type connection structure. (6) Maintain the thermal balance of the mold Reasonable design of cooling system to ensure the overall thermal balance of the mold. If conditions permit, you can choose to configure the mold temperature balancing system. (7)Apply CAD/ CAE technology CAE simulation analysis is carried out to determine the distribution of temperature field, flow field, and stress field of the mold after the preliminary design has been completed. And on this basis, the mold design optimization, in order to improve the overall quality of mold design, so as to improve the die casting mold life to provide a strong guarantee. 3. Mold manufacturing 3 (1)Develop reasonable processing technology The machining process of the mold is the link that directly affects the life of the mold and needs to pay attention to the details of the process. For example: choose the appropriate processing benchmark, it is best to unify the parts of the processing benchmark, in order to reduce the cumulative error; two-sided butt method of processing longer cooling water hole, in order to ensure the smooth surface of the water hole at the same time, should also pay attention to ensure its coaxial, to avoid stress concentration and cracking; comprehensive use of CAD / CAM technology, improve the accuracy of processing, etc. (2)Electric discharge machining EDM is widely used in mold manufacturing. After EDM, a hardened layer appears on the surface of the cavity. The thickness of the hardened layer is determined by the current intensity and frequency of machining, which is deeper for rough machining and shallower for finishing.2 No matter how deep or shallow the hardened layer is, it will produce large stress on the surface of the mold. Therefore, the hardened layer should be eliminated or stress relieved by high-frequency EDM and other technological measures. (3) Grinding The large amount of frictional heat generated by grinding may soften the surface of the mold and reduce its ability to resist thermal fatigue, thus causing early failure of the mold. Therefore, when grinding, the amount of coolant should be moderate, and avoid excessive grinding volume and feed to avoid fine cracks in grinding. (4)Weld repair Welding is a common means of repairing mold processing errors. When welding, the surface is thoroughly cleaned and dried, the mold is preheated to 440~460℃ together with the welding rod, and after the surface of the mold is at the same temperature as the heart, the welding is carried out under protective gas. After the repair is completed, temper once at a temperature 50~80 below the original tempering temperature to eliminate stress. (5)Polishing Focus on polishing the narrow seams and deep grooves in the cavity to ensure that the overall roughness of the cavity reaches 0.2um, so as to reduce the flow resistance of the cavity surface and improve its resistance to galling and fatigue. 4. Heat treatment of the mold 4 (1)Quenching and tempering Vacuum quenching can effectively prevent the cavity surface decarburization and carbonization, reduce the early cracking of the mold caused by inadequate dissolution of carbide during heat treatment. After vacuum quenching, 2~4 times tempering is required. In general, the larger the mold, the higher the quenching temperature, and the lower the tempering temperature. (2)Stress relief tempering The new mold in the mold after passing the test should be tempered to eliminate stress. (3)Nitriding Nitriding treatment of cavity surface can improve the ability of mold surface to resist wear, adhesion, and thermal fatigue. After the new mold is qualified, the first nitriding is carried out. In the process of use, the timing of nitriding is determined according to the specific maintenance procedures and the condition of the mold. When nitriding, the hardness of the nitriding substrate should be between 35~43HRC, and the thickness of the nitriding layer should not exceed 0.15mm, and attention should be paid to the cleanliness of the nitriding surface to ensure the uniformity of the nitriding layer. When the cracking of the mold is serious, nitriding is not suitable. 5. Use and maintenance of the mold 5 (1)Reasonable setting of die-casting process parameters Under the premise of ensuring the quality of the castings, try to reduce the pouring temperature of the aluminum liquid, injection speed and injection pressure, shorten the high temperature holding time, especially to eliminate the practice of relying solely on increasing the injection pressure to improve the quality of the castings. In addition, you can use the parameter tester to seek the best combination between the parameters. (2) Evenly preheat the mold Avoid using the gas heating method to preheat the mold to prevent different thermal expansion of each part due to uneven preheating. It is better to preheat the mold with the oil temperature of the mold temperature machine. In the case of no mold temperature machine, can use the method of several molds before test pressing, rely on aluminum liquid preheat mold cavity. (3)Spraying evenly Focus on spraying the deep cavity of the mold, and at the same time, pay attention to avoid long-time spraying. (4)Keep the heat balance of the mold Regularly check and clean the cooling system to prevent the cooling water channel from being blocked, so as to ensure a stable mold temperature. (5)Timely mold inspection Pay attention to check whether there are cracks, crazing, and erosion on the mold surface. If these conditions appear, it is necessary to use the method of welding repair in time. If the nitriding layer on the surface of the mold cavity is partially damaged, the nitriding treatment should be carried out again. (6) Periodic stress relief tempering This is an effective method to retard cracking. According to the size and complexity of the mold to determine the time interval of stress-relieving tempering. In general, the aluminum alloy die casting mold in the first batch production 5000 ~ 8000 times, after every 10000 ~ 15000 times for stress relief treatment. However, if the mold cracking is serious, it is not suitable to carry out stress relief tempering, so as not to intensify the expansion of cracks. (7)The mold maintenance when stopping During the production, when stopping temporarily, you can reduce the cooling water flow and let the mold cool slowly. If it is stopped for a long time, the mold must be thoroughly cleaned and maintained and put into storage after passing the inspection. (8) Operation training Pay full attention to the operator's work training, to eliminate the mold damage caused by improper operation. Conclusion: Improving the life of aluminum alloy die-casting mold is a comprehensive technical issue. In the actual application, comprehensive consideration of the role of the influencing factors, and take targeted measures, it is possible to improve the service life of aluminum alloy die-casting dies. contact

CAMEL DIE provides Magnesium die casting mold manufacturing service of mold processing and ( HPDC ) high pressure die casting molds design for Magnesium and Magnesium alloys. HPDC - Magnesium Alloy Die Casting Molds Magnesium Alloy is the lightest commonly used structural metal. Its use in die cast parts has grown dramatically, often replacing plastic parts with greater strength and rigidity at no weight penalty. Mg alloy AZ91D is the most widely-used magnesium die casting alloy, offering high purity with excellent corrosion resistance, excellent strength, and excellent castability. Corrosion resistance in AZ91D is achieved by enforcing strict limits on metallic impurities. Magnesium’s high cost limits it to weight-sensitive applications in the aerospace and automotive industries. Commonly used magnesium die casting alloys metals grades: AZ91D, AZ31B, AZ40, AZ41, AM60B, AM50A, etc. The Main Physical Of Magnesium Alloys As Below: ●AZ91D belongs to the category of cast magnesium alloy, which has a low affinity with iron, less mold sticking, and has a longer mold life than aluminum alloy. Magnesium alloy is the lightest metal among practical metals, with high strength and high rigidity. It is mostly used in lightweight parts such as automobile instrument panel frame, wiper bracket, bicycle wheel hub, steering wheel frame, etc. Magnesium alloy die castings are mainly processed by die casting assisted by subsequent processing, and the appearance can be changed by surface methods such as electrophoresis. ●AZ31B magnesium alloy is a wrought magnesium alloy with good mechanical properties and is mainly used for automobile parts, machine parts, and communication equipment. ●AZ40 magnesium alloy product use: engine gear casing, oil pump and oil pipe, instrument panel, gearbox body, crankcase, engine front cover, cylinder head, air conditioner casing, etc. ●AZ41 magnesium alloy has high strength and hardness, electrical and thermal conductivity, good wear resistance, and wear resistance. After aging treatment, the hardness, strength, electrical conductivity, and thermal conductivity are significantly improved, and it is easy to weld. ● AM60B has high elongation and impact resistance. Steering wheels and seats on cars, etc. ●AM50A has high elongation and impact resistance. Steering wheels and seats on cars, etc. Magnesium alloy die casting die life depends upon the part/tool design, as well as the Tool steels used. Commonly mold steels are used: H-13, H-13, ESR, Assab 8407, Bohler W302, and Assab 8418. etc. CAMEL is a professional high-pressure die-casting molds (HPDC) manufacturer in China, The main products include aluminum alloy die-casting molds, zinc alloy die-casting molds, and magnesium alloy die-casting molds. From tools design & build to die casting parts pre & mass production. The main industries we support are Automotive Industry, Motorcycle Industry, Aerospace Industry, Office furniture Industry, Lock Industry, Electrical Industry, Lighting Industry, Casino Industry, Home Appliances Industry, Machinery Industry, Communications Industry, and Others. Capabilities: Currently, We occupy 54,000 square feet with a workshop plant located at Huizhou City, And another plant 49,000 square feet workshop plant located at Dongguan City, China. Quantities of Major Machines： 15 sets of CNC Machining Centers 5 sets of EDM Machining 2 sets of Wire cutting 2 sets of CMM 2 sets of Projector 2 sets of Spot Machine Take care of all projects according to the mold projects management system. DFM ( 2 days) Moldflow Analysis (24 Hours) Mold Design (2-3 days) Weekly Tooling Schedule Mold Trial Mold Shipment Die Casting Molds We Build: Trimming Die High-Pressure Zinc alloy die casting mold High-Pressure Aluminum alloy die casting mold High-Pressure Magnesium alloy die casting mold Free Quote & Part Analysis → contact

magnesium die casting molds show-3 MAGNESIUM DIE CASTING MOLD DESIGN PRODUCT PARAMETERS Product Material: AZ91D Product Size (LxWxH): 134x52x43mm Qty Of Cavity: 1Qty Of Slider: 1 Mold Type: 2-Plate mold Machine Tons: 300Ton Mold Size (mm): 450x350x470 Lead Time: 28 days

This page Introduces steps 4-5 of die casting mold design on this page. Steps Of Die Casting Die(HPDC Mold) Design II Die casting mold design, We often said as design of die casting dies or die casting die design. Also, Which be called die casting mould design in some countries. The basic die casting die design steps are summarized as follows: 1. Understand and determine the task 2. Design preparation 3. Select the parting surface and die casting system 4. Choose the die casting equipment 5. Determine the appropriate mold structure and draw the mold assembly sketch * 6. Calculation and verification of relevant parameters * 7. Draw the die casting mold pattern * 8. Proofreading and review * 9. Organize and archive design materials Next, Introduces steps 4-5 of die casting mold design on this page. STEPS OF DIE CASTING DIE(HPDC MOLD) DESIGN II 4. Choose the die casting equipment 4 Dies design is carried out according to the type of die casting equipment, so it is necessary to be familiar with the performance, specifications, and characteristics of various die-casting equipment. For die casting machines, the following should be understood in terms of specifications: clamping force, pressure chamber capacity, injection pressure, mold opening stroke, mold opening force and ejection force, mold installation dimensions, ejection device and its size, die casting machine Gate displacement distance, gate sleeve positioning ring size, mold maximum, and minimum thickness, installation matching size, etc. According to the quality of the die casting and the total projected area of the die casting on the parting surface, the required clamping force is calculated, and the overall dimensions of the die are preliminarily estimated. Combined with the actual die casting machine situation of the die casting production unit, the die casting machine is initially selected. 5. Determine the appropriate mold structure and draw the mold assembly sketch * 5 The main content of this part includes (1) The form of the gating system and the overflow system, including the sprue, the runner, and the position, shape, and size of the inner gate, as well as the exhaust overflow method, etc. (2) The structure of the formed part (3) The demolding method of die castings, the method and sequence of mold opening, the selection and design of the ejection mechanism, etc. (4) The structure of the main parts and the ruler and the required installation cooperation relationship (5) Selection of mold base, combination design of supporting and connecting parts (6) Cooling and heating method and mold temperature adjustment system When determining the structure of the die-casting mold, the following conditions should be considered (1) Each structural element in the mold should have sufficient rigidity to withstand the clamping force and the back pressure during liquid metal filling without deformation. All parts in contact with molten metal should be heat-resistant die steel. (2) Try to prevent the molten metal from impacting or scouring the core from the front to avoid erosion at the inflow of the inner gate. When the above situation is unavoidable, the eroded part should be made into a block type so that it can be replaced frequently. It is also possible to use a larger internal gate section and maintain the thermal balance of the mold to improve the life of the mold. (3) Reasonably choose the combination of mold inserts to avoid sharp corners and sharp splits to meet the requirements of heat treatment. The push rod and core hole should keep a certain distance from the edge of the insert to avoid weakening the strength of the insert. The fragile parts of the mold should also consider the inlay structure for easy replacement. (4) After splicing at the forming part, it is easy to leave splicing marks on the die casting. The location of splicing marks should consider the aesthetics and performance of the die casting. (5) The size of the mold should correspond to the selected die-casting machine. Drawing a sketch of the mold structure can check the coordination relationship between the considered structures. For inexperienced designers, this sketch is used to solicit the opinions of mold manufacturing and mold operators so as to introduce their rich practical experience into the design. 6. Calculation and verification of relevant parameters * 6 (1) Calculate the working size of the formed part; (2) Calculate and verify the thickness of the side wall and bottom plate of the formed part cavity to determine the size of the template; (3) Calculate core-pulling force, core-pulling distance, mold-opening stroke required for core-pulling, and size of related core-pulling parts such as diagonal pins; (4) Check of push rod compression instability; (5) Calculate the temperature adjustment system parameters; (6) Checking the relevant parameters of the die casting machine Link to: STEPS OF DIE CASTING DIE(HPDC MOLD) DESIGN I Link to: STEPS OF DIE CASTING DIE(HPDC MOLD) DESIGN III contact

CAMEL DIE equipment list for die casting mold manufacturing and photos of die casting tool and die equipment. EQUIPMENT Equipment list of CAMEL, include CNC Machine, EDM Machine,Coordinate Measuring Machine, Profile Projector, Wire cut Machine, Grinding Machine, Milling Machine, Tapping Machine, Fitting Machine, Chamfering Machine, Die Casting Machine(280Ton, 350Ton, 500Ton, 800Ton, 1250Ton, 1650Ton, 3000Ton),etc.

We will introduce each step in detail. It was divided into three web pages to share and now introduces steps 1-3 of die casting mold design on this page. Steps Of Die Casting Die(HPDC Mold) Design Die casting mold design, We often said as the design of die casting dies or die casting die design. Also, Which be called die casting mould design in some countries. The basic steps are summarized as follows: 1. Understand and determine the task 2. Design preparation 3. Select the parting surface and die casting system 4. Choose the die casting equipment 5. Determine the appropriate mold structure and draw the mold assembly sketch * 6. Calculation and verification of relevant parameters * 7. Draw the die casting mold pattern * 8. Proofreading and review * 9. Organize and archive design materials We will introduce each step in detail. It was divided into three web pages to share and now introduces steps 1-3 of die casting mold design on this page. STEPS OF DIE CASTING DIE(HPDC MOLD)DESIGN I 1. Understand and determine the task 1 The task book of die-casting parts is usually given by the part designer, providing a formal part drawing after review and signing, and explaining the grades and performance requirements of the die-casting alloy materials, the use requirements or technical requirements of the die-casting parts, the production quantity and the delivery of the die-casting parts Delivery period, etc. The mold design task book is generally proposed by the die-casting parts technician according to the task book of the die-casting part, and the mold designer uses the die-casting part-task book and the mold design task book as the basis to design the mold. 2. Design preparation 2 1) Collect relevant information Collect and sort relevant parts design, die-casting process, die-casting equipment, mechanical processing, and special processing materials for use in mold design. Understand the melting of die-casting raw materials and die-casting process parameters. Digest the process data, analyze whether the die casting method, equipment model, material specification, mold structure type, and other requirements proposed in the process task book are appropriate, whether the die casting equipment of the die casting production unit, the processing capacity and equipment conditions of the die processing unit can be implemented. Die-casting materials should meet the strength requirements of die-casting parts and have good fluidity, uniformity, isotropy, and shrinkage. According to the purpose of die-casting parts, die-casting materials should meet the requirements of electroplating metal conditions, decorative properties, necessary mechanical properties, or weldability. 2) Structural analysis of die castings Digest the drawings of die-casting parts, understand the purpose of the parts, and analyze the technical requirements of die-casting parts such as manufacturability and dimensional accuracy. For example, what are the requirements for die-casting parts in terms of appearance and performance, whether the geometric structure of die-casting parts, slope inserts, etc. are reasonable, the allowable degree of die-casting defects such as flow marks, shrinkage holes, and porosity, whether there is a coating, Electroplating, machining, etc? Select the dimension with the highest dimensional accuracy of die-casting parts for analysis, and see if the estimated die-casting tolerance is lower than that of die-casting parts, and whether die-casting parts can be die-casted. Specifically including (1) Under the condition of satisfying the structural strength of die castings, a thin-walled structure should be adopted. This not only reduces the weight of die casting but also reduces the thermal load of the mold. The wall thickness of die castings should be uniform, avoid hot spots, reduce local heat concentration, and reduce thermal fatigue of mold materials. (2) All corners of die-casting parts should have appropriate casting fillets to avoid the formation of edges and corners in the corresponding parts of the mold, resulting in cracks and corners. (3) Narrow and deep cavities should be avoided as far as possible on die castings, so as not to cause sharp splits in the corresponding parts of the mold, which will deteriorate the heat sink and cause fractures. When the die castings have smaller size round holes, they can only be on the surface of the casting. Press the punching hole position of the sample, and then post-process the die-casting part. 3. Select the parting surface and die casting system 3 According to the basic principles of selecting the parting surface, the position of the parting surface is reasonably selected, and the number and distribution of the cavity are determined according to the structural characteristics of the die-casting part, and the form of the gating system is selected reasonably so that the die-casting part has the best die-casting forming conditions and the longest The mold life and the best mold machining performance. Link to: STEPS OF DIE CASTING DIE(HPDC MOLD)DESIGN II Link to: STEPS OF DIE CASTING DIE(HPDC MOLD)DESIGN III contact

CAMEL provides Zinc die casting mold manufacture service of development, design, processing. Zamak is the main material for mold. What is High Pressure Zinc Alloy Die Casting Molds The zinc die casting parts can reach a tolerance: 0.01mm~0.03mm as a requirement. It can be used in a wide range of industries. Like: Toys, lamps, decorations, Auto parts, Electromechanical parts, mechanical parts, electrical components, etc. Zinc alloy material with a low melting point, good fluidity, high strength, high hardness, high precision, and stability. Zinc die parts have good thin wall capability for mass production, and high corrosion resistance. Therefore, zinc alloy die casting is an ideal alternative to many industrial component materials. Commonly used zinc alloy grades: Zn 1#, Zn 2#, Zn 3#, Zn 5#, Zamak8#, etc. The Main Physical Characteristics Are As Below: Currently, We occupy 54,000 square feet with a workshop plant located at Huizhou City, And another plant 49,000 square foot workshop plant located at Dongguan City, China. Quantities of Major Machines： 15 sets of CNC Machining Centers 5 sets of EDM Machining 2 sets of Wire cutting 2 sets of CMM 2 sets of Projector 2 sets of Spot Machine Zinc alloy dies casting mold life depends upon the part/tool design, as well as the Tool steels used. Commonly Mold Steels Used: H-13, H-13, ESR, Assab 8407, Bohler W302, and Assab 8418. etc. Take care all projects according to mold projects management system. CAMEL has been provided zinc die casting molds from custom zinc die casting tooling to middle-sized zinc die casting parts production, meanwhile including surface treatments service based on customers’ requirements, such as Plating chrome, Plating Tarnish, UV Coating, Powder coating, Painting, Anodizing, Blacking, Impregnating, etc. We run all metal products under ISO 9001:2015 and IATF 16949:2016. Die casting machines for mold trials ranging from 280 tons to 3000 tons ( 280T, 350T, 500T, 800T, 1250T,1650T, 3000T), Our capability from tooling design to build dies about 12-15 sets of big die casting dies per month. DFM ( 2 days) Moldflow Analysis (24 Hours) Mold Design (2-3 days) Weekly Tooling Schedule Mold Trial Mold Shipment Free Quote & Part Analysis → Die Casting Molds We Build: Trimming Die High-Pressure Zinc alloy die casting mold High-Pressure Aluminum alloy die casting mold High-Pressure Magnesium alloy die casting mold contact

12-Step Design Process，Pre-Production Process Design and Verification，Extensive Industry Experience，make sure to deliver high-quality die-casting molds for seamless mass production yolanda.wu@cameldie.com | +86 18126102460 | www.cameldie.com lina.yang@cameldie.com | +86 17727469089 | www.cameldie.com judy.yuan@cameldie.com | +86 18123616784 | www.cameldie.com ira.wu@cameldie.com | +86 18129631873 | www.cameldie.com fola.tang@cameldie.com | +86 18123626540 | www.cameldie.com elsie.shang@cameldie.com | +86 18123775041| www.cameldie.com delia.wu@cameldie.com | +86 18123792045 | www.cameldie.com judy.LinkedIn 18123616784 judy.yuan@cameldie.com delia.LinkedIn 18123792045 delia.wu@cameldie.com yolanda.LinkedIn 18126102460 yolanda.wu@cameldie.com fola.LinkedIn 18123626540 fola.tang@cameldie.com elsie.LinkedIn 18123775041 elsie.shang@cameldie.com ira.LinkedIn 18129631873 ira.wu@cameldie.com PLAY lina.LinkedIn 17727469089 lina.yang@cameldie.com Shenzhen Camel Die: Your Trusted Partner for Precision Die-Casting Mold Maker and Pre-Production Excellence At Shenzhen Camel Die, we pride ourselves on delivering superior die-casting mold solutions that ensure high-quality results and seamless mass production. Our expertise lies in three core areas: 12-Step Design Process: Ensuring a high first-trial success rate for your die-casting molds. Pre-Production Process Design & Verification: Guaranteeing a seamless transition to mass production. Extensive Industry Experience: Delivering proven expertise to ensure your project’s success. DIE CASTING MOLDS FACTORY OUR PHILOSOPHY AVOID RISK we do the pre-production in house before mold shipping. ensure mold running stable and avoid processing risk in your side. REDUCE COST It's Our job that develop and build dies that support best-in-class cycle-time, part quality, and the longer die life. EFFECTIVE COMMUNICATION Our engineers fully understand the mold industry and how to communicate effectively with your clients. EASY MAINTENANCE We deeply believe that good mold maintenance ensures a longer mold life and smooth production. HIGH-QUALITY PRODUCTION More than 10 years of experience work in the mold industry, Build over 410 sets of molds per year. SHORT LEAD-TIME 100% Export business from China to Europe and American, Professional shipping personnel to solve various cross-border transportation services. TEAM CO-DESIGN We communicate with the client about each specific matter and then meet to discuss the design plan until the best plan is reached. OPTIMAL CYCLE-TIME We strictly control each phase of the processes and conduct staff safety training to ensure safe work and reduce processing risks. OUR PERFORMANCE 97.14% On-Time Delivery 410 Sets Average Annual Capacity 24- Hours Hotline Service 9 Locations Global After Service Contact BLOG Die casting companies What is die casting What is die casting mold HPDC VS LPDC die casting What is Aluminum die casting mold High-pressure Zinc alloy die casting molds What is high-pressure Magnesium die casting mold Steps of die casting mold(HPDC mold)design Failure mode and analysis of die-casting dies How to extend the life of die casting tool

HEADQUARTER (SHENZHEN) Add: No.311, Chengtou Business Building, Qinglin West Road, Longgang District, Shenzhen, CHINA 518172   Tel:+86-755-83440917 ​FACTORY (HUIZHOU) Add: Floor 1-2, Building 3, Zone D, QiaoSheng Industrial park, Lilin Town, Zhongkai high-tech zone, Huizhou City, CHINA 516235​   Tel：400-0865-816 Contact Information elsie.LinkedIn 18123775041 elsie.shang@cameldie.com yolanda.LinkedIn 18126102460 yolanda.wu@cameldie.com ira.LinkedIn 18129631873 ira.wu@cameldie.com lina.LinkedIn 17727469089 lina.yang@cameldie.com delia.LinkedIn 18123792045 delia.wu@cameldie.com fola.LinkedIn 18123626540 fola.tang@cameldie.com judy.LinkedIn 18123616784 judy.yuan@cameldie.com HEADQUARTER (SHENZHEN Camel Die) Add: Longgang District, Shenzhen, CHINA Tel: +86-18923766315 Email: sales@cameldie.com FACTORY (HUIZHOU Camel Die) Add: Zhongkai high-tech zone, Huizhou City, CHINA Tel: +86-18923766315 Email: sales@cameldie.com HongKong OFFICE(HK) Add： UNIT NO.15 ON 19TH FLOOR ONE MIDTOWN NO.11 HOI SHING ROAD TSUEN WAN NEW TERRITORIE Tel：+86 18126102460 +852 84818010 Email : sales@cameldie.com Submit Thank you! We will contact you sooner.